🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1999 Codes Chassis Code: BD/BG/BK (second generation) 👋 Introduction Market Position Vehicle Segment: Mid-size sedan/wagon (often referred to as compact or intermediate depending on the market classification at the time). Target Audience: Families and individuals seeking reliable, all-wheel-drive capable transportation with a focus on practicality and safety. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Ford Taurus, Nissan Altima, Mitsubishi Galant. Unique Selling Proposition: Standard Symmetrical All-Wheel Drive (AWD) across most trims, offering superior traction and stability, particularly in adverse weather conditions. Key Features Standard AWD: The defining feature, providing enhanced grip and confidence. Horizontally Opposed Engine: Subaru's signature Boxer engine layout, contributing to a lower center of gravity and improved handling. Available Body Styles: Offered as both a four-door sedan and a five-door wagon (often referred to as the Outback Sport or similar nomenclature in some markets). 📋 Manual Details Coverage Areas Coverage Summary: Comprehensive service and repair for all 1999 Subaru Legacy models, including engine, transmission, drivetrain, suspension, steering, brakes, electrical systems, body, and HVAC. Page Count Estimated Pages: 1500-2000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed instructions for disassembly, inspection, repair, and reassembly of all engine components, including cylinder heads, pistons, crankshaft, camshafts, timing belt/chain, oil pump, and cooling system. Engine Electrical: Wiring diagrams, ECU diagnostics, ignition system troubleshooting, fuel injection system analysis, sensor testing, starter, alternator, and battery service. Transmission Manual: Service procedures for clutch inspection and replacement, gearbox disassembly, gear inspection, synchronizer repair, and transmission fluid service. Transmission Automatic: Troubleshooting, diagnostic procedures, fluid and filter replacement, valve body service, torque converter inspection, and transmission overhaul procedures. Drivetrain: Front and rear differential service, axle shaft inspection and replacement, driveshaft balancing, and universal joint service. Suspension: Front strut and shock absorber replacement, control arm bushing inspection, ball joint testing, sway bar link service, and rear multi-link suspension analysis. Steering: Power steering system diagnosis, pump and rack and pinion service, steering column repair, and tie rod end replacement. Brakes: Disc brake component replacement (pads, rotors), drum brake service, hydraulic system bleeding, ABS system diagnostics and component replacement, parking brake adjustment. Body And Chassis: Body panel alignment, door and latch service, glass replacement, interior trim removal and installation, structural component inspection. HVAC: Air conditioning system diagnosis, refrigerant handling, compressor replacement, evaporator and condenser service, heater core replacement, blower motor troubleshooting. Fuel System: Fuel pump testing, injector cleaning and replacement, fuel filter replacement, fuel tank service, evaporative emissions control system (EVAP). Exhaust System: Muffler and catalytic converter replacement, exhaust pipe inspection, oxygen sensor replacement. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-offs, tire rotation. Troubleshooting: Systematic diagnostic procedures for common problems, including drivability issues, starting problems, and electrical faults. Repair And Rebuild: Detailed step-by-step instructions for component removal, repair, and installation, including major component overhauls. Diagnostics: Includes information on using OBD-II scan tools, interpreting diagnostic trouble codes (DTCs), and performing specific diagnostic tests on various systems. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, essential for diagnosing electrical faults. Technical Depth Depth: Advanced diagnostic and repair procedures, suitable for professional mechanics and experienced DIY enthusiasts. Covers full vehicle disassembly and reassembly. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content for quick information retrieval. Printability: Printable pages for convenient workshop use. Print Quality Image Resolution: High-resolution diagrams and illustrations for clarity. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: EJ22E Engine Description 1: 2.2 Liter, 16-Valve SOHC Boxer-4 Engine Displacement 1: 2212 cc (135 cubic inches) Bore X Stroke 1: 96.0 mm x 75.0 mm Compression Ratio 1: 9.5:1 Horsepower 1: 135 hp @ 5600 rpm Torque 1: 136 lb-ft @ 4400 rpm Alternative Engine Engine Code 2: EJ25D (Phase II DOHC) Engine Description 2: 2.5 Liter, 16-Valve DOHC Boxer-4 Engine (found in higher trims and GT models) Displacement 2: 2457 cc (150 cubic inches) Bore X Stroke 2: 99.5 mm x 79.0 mm Compression Ratio 2: 9.7:1 Horsepower 2: 165 hp @ 5600 rpm Torque 2: 166 lb-ft @ 4000 rpm Performance Fuel Type: Unleaded gasoline Fuel System Injection Type: Multi-point fuel injection (MPFI) Fuel Octane Rating: 87 Octane (minimum recommended, 91 for optimal performance with EJ25D) Engine Cooling Cooling System Type: Liquid-cooled Coolant Type: Ethylene glycol based coolant (e.g., Subaru Super Coolant or equivalent) Coolant Capacity: Approx. 6.9 Liters (7.3 US Quarts) Engine Oil Oil Type Ej22E: SAE 10W-30 or 10W-40 API SG/SH or SJ Oil Capacity Ej22E W Filter: 4.5 Liters (4.8 US Quarts) Oil Type Ej25D: SAE 5W-30 API SG/SH or SJ (recommended for optimal performance and cold starts) Oil Capacity...
Mid-size sedan/wagon (often referred to as compact or intermediate depending on the market classification at the time).
Target Audience:
Families and individuals seeking reliable, all-wheel-drive capable transportation with a focus on practicality and safety.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Ford Taurus, Nissan Altima, Mitsubishi Galant.
Unique Selling Proposition:
Standard Symmetrical All-Wheel Drive (AWD) across most trims, offering superior traction and stability, particularly in adverse weather conditions.
Key Features
Standard AWD:
The defining feature, providing enhanced grip and confidence.
Horizontally Opposed Engine:
Subaru's signature Boxer engine layout, contributing to a lower center of gravity and improved handling.
Available Body Styles:
Offered as both a four-door sedan and a five-door wagon (often referred to as the Outback Sport or similar nomenclature in some markets).
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive service and repair for all 1999 Subaru Legacy models, including engine, transmission, drivetrain, suspension, steering, brakes, electrical systems, body, and HVAC.
Page Count
Estimated Pages:
1500-2000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed instructions for disassembly, inspection, repair, and reassembly of all engine components, including cylinder heads, pistons, crankshaft, camshafts, timing belt/chain, oil pump, and cooling system.
Engine Electrical:
Wiring diagrams, ECU diagnostics, ignition system troubleshooting, fuel injection system analysis, sensor testing, starter, alternator, and battery service.
Transmission Manual:
Service procedures for clutch inspection and replacement, gearbox disassembly, gear inspection, synchronizer repair, and transmission fluid service.
Transmission Automatic:
Troubleshooting, diagnostic procedures, fluid and filter replacement, valve body service, torque converter inspection, and transmission overhaul procedures.
Drivetrain:
Front and rear differential service, axle shaft inspection and replacement, driveshaft balancing, and universal joint service.
Suspension:
Front strut and shock absorber replacement, control arm bushing inspection, ball joint testing, sway bar link service, and rear multi-link suspension analysis.
Steering:
Power steering system diagnosis, pump and rack and pinion service, steering column repair, and tie rod end replacement.
Brakes:
Disc brake component replacement (pads, rotors), drum brake service, hydraulic system bleeding, ABS system diagnostics and component replacement, parking brake adjustment.
Body And Chassis:
Body panel alignment, door and latch service, glass replacement, interior trim removal and installation, structural component inspection.
HVAC:
Air conditioning system diagnosis, refrigerant handling, compressor replacement, evaporator and condenser service, heater core replacement, blower motor troubleshooting.
Fuel System:
Fuel pump testing, injector cleaning and replacement, fuel filter replacement, fuel tank service, evaporative emissions control system (EVAP).
Oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-offs, tire rotation.
Troubleshooting:
Systematic diagnostic procedures for common problems, including drivability issues, starting problems, and electrical faults.
Repair And Rebuild:
Detailed step-by-step instructions for component removal, repair, and installation, including major component overhauls.
Diagnostics:
Includes information on using OBD-II scan tools, interpreting diagnostic trouble codes (DTCs), and performing specific diagnostic tests on various systems.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, essential for diagnosing electrical faults.
Technical Depth
Depth:
Advanced diagnostic and repair procedures, suitable for professional mechanics and experienced DIY enthusiasts. Covers full vehicle disassembly and reassembly.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content for quick information retrieval.
Printability:
Printable pages for convenient workshop use.
Print Quality
Image Resolution:
High-resolution diagrams and illustrations for clarity.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EJ22E
Engine Description 1:
2.2 Liter, 16-Valve SOHC Boxer-4 Engine
Displacement 1:
2212 cc (135 cubic inches)
Bore X Stroke 1:
96.0 mm x 75.0 mm
Compression Ratio 1:
9.5:1
Horsepower 1:
135 hp @ 5600 rpm
Torque 1:
136 lb-ft @ 4400 rpm
Alternative Engine
Engine Code 2:
EJ25D (Phase II DOHC)
Engine Description 2:
2.5 Liter, 16-Valve DOHC Boxer-4 Engine (found in higher trims and GT models)
Displacement 2:
2457 cc (150 cubic inches)
Bore X Stroke 2:
99.5 mm x 79.0 mm
Compression Ratio 2:
9.7:1
Horsepower 2:
165 hp @ 5600 rpm
Torque 2:
166 lb-ft @ 4000 rpm
Performance
Fuel Type:
Unleaded gasoline
Fuel System
Injection Type:
Multi-point fuel injection (MPFI)
Fuel Octane Rating:
87 Octane (minimum recommended, 91 for optimal performance with EJ25D)
Engine Cooling
Cooling System Type:
Liquid-cooled
Coolant Type:
Ethylene glycol based coolant (e.g., Subaru Super Coolant or equivalent)
Coolant Capacity:
Approx. 6.9 Liters (7.3 US Quarts)
Engine Oil
Oil Type Ej22E:
SAE 10W-30 or 10W-40 API SG/SH or SJ
Oil Capacity Ej22E W Filter:
4.5 Liters (4.8 US Quarts)
Oil Type Ej25D:
SAE 5W-30 API SG/SH or SJ (recommended for optimal performance and cold starts)
Oil Capacity Ej25D W Filter:
4.5 Liters (4.8 US Quarts)
Ignition System
Spark Plugs Ej22E:
NGK BKR6E or equivalent
Spark Plug Gap Ej22E:
1.0 - 1.1 mm (0.039 - 0.043 in)
Spark Plugs Ej25D:
NGK BKR6E or equivalent
Spark Plug Gap Ej25D:
1.0 - 1.1 mm (0.039 - 0.043 in)
Timing Belt
Timing Belt Replacement Interval:
Every 90,000 miles or 72 months, whichever comes first (critical maintenance item).
Timing Belt Tensioner:
Replacement of tensioner and idler pulleys recommended during timing belt service.
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Transmission Fluid Manual:
SAE 75W-90 API GL-5 (or GL-4 for some earlier models, consult manual)
Transmission Fluid Capacity Manual:
Approx. 2.3 Liters (2.4 US Quarts)
Optional
Transmission Type Optional:
4-Speed Automatic Transmission (4EAT)
Transmission Fluid Automatic:
Subaru ATF-HP (or Dexron III/Mercon compatible)
Transmission Fluid Capacity Automatic Drain Fill:
Approx. 3.5 Liters (3.7 US Quarts)
Transmission Fluid Capacity Automatic Total With Converter:
Approx. 8.0 Liters (8.5 US Quarts)
Features
Drivetrain AWD:
Full-time Symmetrical All-Wheel Drive with viscous coupling center differential (for manual transmission) and electronic control (for automatic transmission).
Differential Fluid Front Rear:
SAE 75W-90 API GL-5
Differential Fluid Capacity Front:
Approx. 0.8 Liters (0.8 US Quarts)
Differential Fluid Capacity Rear:
Approx. 0.8 Liters (0.8 US Quarts)
📐 Dimensions
Exterior
Length Sedan:
Approx. 4660 mm (183.5 in)
Length Wagon:
Approx. 4680 mm (184.3 in)
Width:
Approx. 1730 mm (68.1 in)
Height Sedan:
Approx. 1400 mm (55.1 in)
Height Wagon:
Approx. 1475 mm (58.1 in)
Wheelbase:
Approx. 2630 mm (103.5 in)
Ground Clearance:
Approx. 150 mm (5.9 in) for standard models, higher for Outback/Outback Sport variants.
Cargo
Cargo Volume Sedan:
N/A (specific figures not readily available, typical for segment)
Cargo Volume Wagon:
Approx. 0.9 cubic meters (31.7 cu ft) behind rear seats
Weights
Curb Weight Min:
Approx. 1350 kg (2976 lbs)
Curb Weight Max:
Approx. 1550 kg (3417 lbs)
Gross Vehicle Weight Rating Gvwr:
Varies by model and trim, typically around 1950-2050 kg (4300-4520 lbs)
Towing Capacity:
Not specified for most models; light trailer towing may be possible but not recommended without specific accessory and consultation.
Wheels Tires
Wheelbase Bolt Pattern:
5 x 100 mm
Wheel Size Standard:
15-inch alloy or steel wheels
Wheel Size Optional:
16-inch alloy wheels
Tire Size Standard:
P205/60R15
Tire Size Optional:
P205/55R16
Tire Pressure Front Rear Psi:
Typically 30-32 PSI (refer to door jamb sticker)
🛡️ Safety Features
Ratings
NHTSA Crash Test Ratings 1999:
Frontal crash test results for 1999 models generally indicated good to acceptable protection for occupants.
IIHS Ratings:
Insurance Institute for Highway Safety (IIHS) ratings for this generation typically showed good performance in frontal offset tests.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most trims, optional on some base models.
Traction Control:
Traction control system (TCS) was optional on some automatic transmission models.
Passive Features
Airbags Front:
Driver and passenger front airbags.
Airbags Side:
Side airbags were not widely available or standard on this model year.
Seatbelts:
Three-point seatbelts for all seating positions, front seatbelt pretensioners.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system was not standard on this model year; typically relied on seatbelt systems for child seat installation.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player and optional CD player. Speaker configurations varied by trim level.
Display:
Basic analog gauges for speed, RPM, fuel, and temperature. No digital displays or touchscreens.
Driver Assistance
Cruise Control:
Standard on most trims, providing highway driving convenience.
Headlights:
Halogen headlights, typically with manual aim adjustment. Fog lights were optional on some trims.
Connectivity
Phone Integration:
No factory Bluetooth or smartphone integration. Aftermarket solutions are available.
Climate Control
Manual HVAC:
Manual temperature and fan speed controls, recirculate function.
Automatic Climate Control:
Automatic climate control was not available on this model year.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 3,750 miles or 3 months (severe service) / 7,500 miles or 6 months (normal service), check manual for specific conditions.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Cabin Air Filter Replacement:
Not typically equipped on this model year.
Fuel Filter Replacement:
Every 30,000 miles or 24 months.
Spark Plug Replacement:
Every 60,000 miles (copper plugs) or 100,000 miles (platinum plugs if equipped).
Timing Belt Service:
Critical: Every 90,000 miles or 72 months. Includes tensioner and idler pulleys.
Brake Fluid Flush:
Every 30,000 miles or 24 months.
Coolant Flush:
Every 30,000 miles or 24 months (using Subaru Super Coolant or equivalent).
Transmission Fluid Change Manual:
Every 30,000 miles or 24 months.
Transmission Fluid Change Automatic:
Every 30,000 miles or 24 months (more frequent under severe use).
Fluid Specifications
Power Steering Fluid:
ATF DEXRON III or Subaru compatible fluid.
Brake Fluid Type:
DOT 3
Known Issues
Head Gasket Failure Ej25D:
The EJ25D engine (2.5L DOHC) is known for potential head gasket failures. The manual will detail inspection and replacement procedures.
Automatic Transmission Issues:
Some instances of valve body issues or premature wear in the 4EAT automatic transmission can occur, especially with neglected fluid changes.
Timing Belt Tensioner Failure:
Failure of the timing belt tensioner or idler pulleys can lead to belt failure and catastrophic engine damage. Replacement during belt service is crucial.
Catalytic Converter Failure:
Can occur due to rich fuel mixture or oil consumption, leading to reduced engine performance and check engine lights.
Susceptibility To Rust:
Like many vehicles of this era, rust can be an issue, particularly in the rocker panels, wheel arches, and rear subframe. The manual covers body repair sections.
📚 Vehicle History
Brand Heritage
Subaru History:
Subaru, a division of Fuji Heavy Industries, has a long history in aerospace and automotive manufacturing, known for its unique engineering philosophies like the Boxer engine and Symmetrical All-Wheel Drive.
Model Evolution
Legacy Generation 2:
The 1999 model is part of Subaru's second generation (1995-1999) Legacy, which saw significant styling updates and platform refinements over the first generation.
Outback Variant:
The Outback, a more rugged, lifted version of the Legacy wagon, became a distinct model line during this generation, originating from the Legacy wagon platform.
Facelift:
The 1998 model year received a significant facelift, including redesigned front and rear fascias, interior updates, and improved safety features, which carried through to the 1999 model.
Production
Production Location:
Primary manufacturing location was Gunma, Japan.
Sales Performance:
The second-generation Legacy was a key model in establishing Subaru's market presence in North America, with AWD being a significant draw.
🏆 Awards & Recognition
Recognitions
Overall Reputation:
The Subaru Legacy of this era is generally regarded as a reliable and durable vehicle, particularly praised for its AWD system and longevity when properly maintained.
Ratings
Consumer Reports:
Historically, Subaru models have received favorable ratings from consumer organizations for reliability and owner satisfaction, though specific 1999 Legacy ratings would need archival access.
Certifications
Emissions Standards:
Meets EPA and California Air Resources Board (CARB) emissions standards for the model year.
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