Suzuki Alto Hatch 800cc 1987 1988 Repair Service Manual
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🏷️ Basic Information Identification Make: Suzuki Model: Alto Hatch Year: 1987-1988 Engine Displacement: 800cc Codes Internal Chassis Code: FF11V Engine Code: F8B 👋 Introduction Market Position Target Audience: Mechanical technicians familiar with BRP products and general automotive practices, as well as DIY enthusiasts seeking professional-level information. Competitive Analysis Value Proposition: Provides dealership-level service information, enabling cost savings and quality repairs for owners and independent workshops. Key Features Accuracy Assurance: Endeavored to ensure accuracy for reliable service and maintenance. Safety Emphasis: Highlights the importance of using safety equipment and observing precautions, including torque wrench usage. Special Tools: Identifies and illustrates recommended or required special tools with their Suzuki part numbers. Warning Symbols: Uses specific wording and symbols (WARNING, CAUTION, NOTE) for critical information. Manual Purpose Owner Benefit: Empowers owners to be better informed and perform repairs knowledgeably, like a professional. Technician Benefit: Enables technicians to build and maintain a reputation for quality service by understanding product-specific repair aspects. 📋 Manual Details Coverage Areas Primary Coverage: Suzuki Alto Hatch 800cc Covered Years: 1987, 1988 Page Count Total Pages: 173 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete repair and overhaul, including disassembly and reassembly of engine components. Fuel System: Detailed instructions for fuel delivery, carburetion, and emission controls. Ignition System: Coverage of ignition timing, components, and troubleshooting. Lubrication System: Procedures for oil pump, lubrication passages, and fluid specifications. Exhaust System: Information on exhaust manifold, pipes, muffler, and catalytic converter (if applicable). Electrical System: Wiring diagrams, component testing, and troubleshooting for the entire electrical system. Body: Procedures for body panel removal, installation, and repair. Transmission: Detailed disassembly and reassembly of the transmission, clutch operation, and related components. Cooling System: Radiator, fan, thermostat, and coolant flow procedures. Brake System: Procedures for brake pad replacement, caliper service, hydraulic system, and parking brake. Suspension System: Front and rear suspension component removal, installation, and adjustment. Steering System: Steering rack, column, and linkage service. Wheels And Tires: Information on tire pressure, wheel alignment, and wheel bearing service. Chassis And Frame: Structural components and their maintenance. Procedures Included Tune Ups: Comprehensive tune-up procedures, including spark plug replacement, ignition timing adjustment, and carburetor tuning. Maintenance: Routine maintenance tasks, fluid checks, filter replacements, and scheduled servicing. Removal Installation: Step-by-step instructions for removing and installing virtually every component of the vehicle. Assemblies Disassemblies: Detailed guidance on the breakdown and reassembly of major and minor vehicle assemblies. Troubleshooting: Diagnostic procedures for identifying and resolving common and uncommon vehicle problems. Specifications Data: Essential technical specifications, torque values, clearances, and fluid capacities. Proprietary Components: Inclusion of instructions for proprietary components from their respective manufacturers. Technical Depth Depth: Comprehensive coverage from routine maintenance to complete engine and transmission rebuilds, suitable for professional technicians. Emphasis Special Aspects: Highlights specific aspects of the Suzuki Alto Hatch's design and repair procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF, facilitating quick information retrieval. Print Quality Printability: Yes, printable. Binding Type Type: Digital Delivery (PDF via Email) Paper Type Type: Not Applicable (Digital) Delivery Method: Fast and Free Electronic Delivery via Email ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder, 4-stroke Displacement: 797 cc (48.6 cu in) Bore X Stroke: 68.0 mm x 73.0 mm (2.68 in x 2.87 in) - Approximate, typical for this engine family Valve Train: SOHC (Single Overhead Camshaft) Performance Horsepower Output: Approximately 35-40 PS (34-39 hp) at 5500-6000 rpm (varies slightly by market and configuration). Torque Output: Approximately 50-55 Nm (37-41 lb-ft) at 3000-3500 rpm (varies slightly). Fuel System Fuel Delivery: Carburetor (typically a single-barrel carburetor). Fuel Type: Unleaded gasoline Lubrication System Oil Capacity: Approximately 2.5 - 3.0 liters (2.6 - 3.2 US quarts) with filter change. Specific value will be in the manual. Cooling System Coolant Capacity: Approximately 3.5 - 4.0 liters (3.7 - 4.2 US quarts). Specific value will be in the manual. 🔧 Transmission Standard Transmission Type: Manual Transmission Number Of Gears: Typically 4-speed or 5-speed manual. Optional Transmission Type: Automatic Transmission (less common for this generation/engine, but possible in some markets). Features Clutch Type: Dry, single-plate diaphragm spring clutch Fluid Specifications Transmission Fluid Type: API GL-4 SAE 75W-90 or SAE 80W-90 gear oil. Specifics in manual. 📐 Dimensions Exterior Length: Approximately 3,200 - 3,300 mm (126 - 130 in) Width: Approximately 1,400 - 1,450 mm (55 - 57 in) Height: Approximately 1,380 - 1,400 mm (54 - 55 in) Weights Curb Weight: Approximately 650 - 750 kg (1,433 - 1,653 lb), depending on configuration. Gross Vehicle Weight Rating: Approx. 1000-1100 kg (2200-2425 lb). Wheelbase Wheelbase: Approximately 2,175 mm (85.6 in) Tread Front Tread: Approx. 1215 mm (47.8 in) Rear Tread: Approx. 1205 mm (47.4 in) 🛡️ Safety Features Ratings Crash Test Performance: As a vehicle from the late 1980s, it predates modern stringent crash safety standards...
Mechanical technicians familiar with BRP products and general automotive practices, as well as DIY enthusiasts seeking professional-level information.
Competitive Analysis
Value Proposition:
Provides dealership-level service information, enabling cost savings and quality repairs for owners and independent workshops.
Key Features
Accuracy Assurance:
Endeavored to ensure accuracy for reliable service and maintenance.
Safety Emphasis:
Highlights the importance of using safety equipment and observing precautions, including torque wrench usage.
Special Tools:
Identifies and illustrates recommended or required special tools with their Suzuki part numbers.
Warning Symbols:
Uses specific wording and symbols (WARNING, CAUTION, NOTE) for critical information.
Manual Purpose
Owner Benefit:
Empowers owners to be better informed and perform repairs knowledgeably, like a professional.
Technician Benefit:
Enables technicians to build and maintain a reputation for quality service by understanding product-specific repair aspects.
📋 Manual Details
Coverage Areas
Primary Coverage:
Suzuki Alto Hatch 800cc
Covered Years:
1987, 1988
Page Count
Total Pages:
173
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete repair and overhaul, including disassembly and reassembly of engine components.
Fuel System:
Detailed instructions for fuel delivery, carburetion, and emission controls.
Ignition System:
Coverage of ignition timing, components, and troubleshooting.
Lubrication System:
Procedures for oil pump, lubrication passages, and fluid specifications.
Exhaust System:
Information on exhaust manifold, pipes, muffler, and catalytic converter (if applicable).
Electrical System:
Wiring diagrams, component testing, and troubleshooting for the entire electrical system.
Body:
Procedures for body panel removal, installation, and repair.
Transmission:
Detailed disassembly and reassembly of the transmission, clutch operation, and related components.
Cooling System:
Radiator, fan, thermostat, and coolant flow procedures.
Brake System:
Procedures for brake pad replacement, caliper service, hydraulic system, and parking brake.
Suspension System:
Front and rear suspension component removal, installation, and adjustment.
Steering System:
Steering rack, column, and linkage service.
Wheels And Tires:
Information on tire pressure, wheel alignment, and wheel bearing service.
Chassis And Frame:
Structural components and their maintenance.
Procedures Included
Tune Ups:
Comprehensive tune-up procedures, including spark plug replacement, ignition timing adjustment, and carburetor tuning.
Maintenance:
Routine maintenance tasks, fluid checks, filter replacements, and scheduled servicing.
Removal Installation:
Step-by-step instructions for removing and installing virtually every component of the vehicle.
Assemblies Disassemblies:
Detailed guidance on the breakdown and reassembly of major and minor vehicle assemblies.
Troubleshooting:
Diagnostic procedures for identifying and resolving common and uncommon vehicle problems.
Specifications Data:
Essential technical specifications, torque values, clearances, and fluid capacities.
Proprietary Components:
Inclusion of instructions for proprietary components from their respective manufacturers.
Technical Depth
Depth:
Comprehensive coverage from routine maintenance to complete engine and transmission rebuilds, suitable for professional technicians.
Emphasis
Special Aspects:
Highlights specific aspects of the Suzuki Alto Hatch's design and repair procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF, facilitating quick information retrieval.
Print Quality
Printability:
Yes, printable.
Binding Type
Type:
Digital Delivery (PDF via Email)
Paper Type
Type:
Not Applicable (Digital)
Delivery
Method:
Fast and Free Electronic Delivery via Email
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder, 4-stroke
Displacement:
797 cc (48.6 cu in)
Bore X Stroke:
68.0 mm x 73.0 mm (2.68 in x 2.87 in) - Approximate, typical for this engine family
Valve Train:
SOHC (Single Overhead Camshaft)
Performance
Horsepower Output:
Approximately 35-40 PS (34-39 hp) at 5500-6000 rpm (varies slightly by market and configuration).
Torque Output:
Approximately 50-55 Nm (37-41 lb-ft) at 3000-3500 rpm (varies slightly).
Fuel System
Fuel Delivery:
Carburetor (typically a single-barrel carburetor).
Fuel Type:
Unleaded gasoline
Lubrication System
Oil Capacity:
Approximately 2.5 - 3.0 liters (2.6 - 3.2 US quarts) with filter change. Specific value will be in the manual.
Cooling System
Coolant Capacity:
Approximately 3.5 - 4.0 liters (3.7 - 4.2 US quarts). Specific value will be in the manual.
🔧 Transmission
Standard
Transmission Type:
Manual Transmission
Number Of Gears:
Typically 4-speed or 5-speed manual.
Optional
Transmission Type:
Automatic Transmission (less common for this generation/engine, but possible in some markets).
Features
Clutch Type:
Dry, single-plate diaphragm spring clutch
Fluid Specifications
Transmission Fluid Type:
API GL-4 SAE 75W-90 or SAE 80W-90 gear oil. Specifics in manual.
📐 Dimensions
Exterior
Length:
Approximately 3,200 - 3,300 mm (126 - 130 in)
Width:
Approximately 1,400 - 1,450 mm (55 - 57 in)
Height:
Approximately 1,380 - 1,400 mm (54 - 55 in)
Weights
Curb Weight:
Approximately 650 - 750 kg (1,433 - 1,653 lb), depending on configuration.
Gross Vehicle Weight Rating:
Approx. 1000-1100 kg (2200-2425 lb).
Wheelbase
Wheelbase:
Approximately 2,175 mm (85.6 in)
Tread
Front Tread:
Approx. 1215 mm (47.8 in)
Rear Tread:
Approx. 1205 mm (47.4 in)
🛡️ Safety Features
Ratings
Crash Test Performance:
As a vehicle from the late 1980s, it predates modern stringent crash safety standards and testing regimes. Specific official ratings are unlikely.
Active Features
Braking System:
Front: Disc brakes. Rear: Drum brakes.
Parking Brake:
Mechanical parking brake, typically acting on rear wheels.
Passive Features
Seatbelts:
Standard front seatbelts, likely lap and shoulder belts. Rear seatbelts may be lap belts only.
Body Structure:
Reinforced safety cage construction for its era.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, possibly with cassette player. Aftermarket upgrades are common.
Instrument Cluster:
Analog gauges for speedometer, tachometer (optional), fuel level, and engine temperature. Warning lights for various systems.
Driver Assistance
Driver Assistance Systems:
None, as this vehicle predates modern driver-assistance technologies.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions. Consult manual for precise interval.
Air Filter Replacement:
Every 15,000 - 30,000 km (9,000 - 18,000 miles) or annually. Inspect more frequently.
Spark Plug Replacement:
Every 30,000 - 50,000 km (18,000 - 30,000 miles). Check gap regularly.
Coolant Flush:
Every 2 years or 40,000 - 50,000 km (25,000 - 30,000 miles).
Timing Belt Replacement:
Crucial; typically every 60,000 - 100,000 km (36,000 - 60,000 miles) or 5-7 years. Consult manual for the exact interval for the F8B engine.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40. Refer to manual for exact viscosity recommendation based on climate.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, mixed with distilled water in a 50/50 ratio.
Brake Fluid Type:
DOT 3 or DOT 4 glycol-based brake fluid.
Known Issues
Carburetor Issues:
Clogging, idle instability, and tuning issues due to age and fuel deposits.
Ignition Component Wear:
Distributor cap, rotor, spark plug wires can degrade over time, affecting performance.
Rust And Corrosion:
Common in older vehicles, especially in areas with salt exposure, affecting body panels and undercarriage.
Timing Belt Failure:
Critical to replace at intervals; failure can lead to catastrophic engine damage.
Electrical Gremlins:
Corrosion in connectors, aging wiring insulation can lead to intermittent faults in lighting, starting, or charging systems.
📚 Vehicle History
Brand Heritage
Suzuki History:
Suzuki has a long history of producing small, economical, and reliable vehicles, often specializing in Kei cars and compact hatchbacks for global markets.
Model Evolution
Alto Lineage:
The Alto nameplate has been a cornerstone of Suzuki's microcar offerings since its introduction in 1979. This generation (likely 3rd generation) continued the tradition of affordability and practicality.
Production
Manufacturing Location:
Primarily manufactured in Japan by Suzuki Motor Corporation.
Production Era:
This specific 800cc model represented a step up in engine size from earlier iterations, catering to markets needing slightly more performance.
🏆 Awards & Recognition
Recognitions
Design Awards:
Not typically associated with specific design awards, but recognized for its practicality and affordability in its segment.
Ratings
Fuel Economy Ratings:
Highly regarded for its exceptional fuel efficiency, a primary selling point.
Certifications
Emissions Standards:
Compliant with Japanese domestic market emissions standards of the late 1980s. Specific international compliance would vary by export market.
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