The Suzuki Bandit 600 (GSF600), part of the First Generation, was produced from 1995 to 1999. This naked sportbike/standard motorcycle is celebrated for its balance of performance, comfort, and affordability, making it a versatile choice for commuting, sport touring, and general riding. It features a robust air/oil-cooled, DOHC, inline-four cylinder engine with a displacement of 599 cc, delivering approximately 77 horsepower. Its classic naked bike aesthetic, coupled with a comfortable riding position and a steel diamond frame, contributes to its enduring appeal. The Bandit 600 is recognized for its reliability and excellent value proposition, often lauded by riders and publications for its enjoyable riding experience in the middleweight motorcycle segment. This comprehensive Workshop Service Manual for the Suzuki Bandit 600 (GSF600) covers models from 1995 through 1999. It provides detailed information essential for the maintenance, repair, and overhaul of all major vehicle systems, including the engine, transmission, chassis, and electrical components. The manual offers step-by-step diagnostic procedures for troubleshooting, complete overhaul instructions for the engine and transmission, and detailed guidance on regular maintenance tasks such as oil changes, filter replacements, and valve clearance adjustments. With its full workshop-level technical depth, this 358-page English language manual is an indispensable resource for owners and professional technicians alike, ensuring the longevity and optimal performance of the motorcycle. 🏷️ Basic Information Identification Make: Suzuki Model: Bandit 600 Model Code: GSF600 Generation Generation Name: First Generation Generation Years: 1995-1999 Codes Engine Code: R 👋 Introduction Market Position Segment: Naked Sportbike / Standard Motorcycle Target Audience: Riders seeking a versatile, reliable, and affordable motorcycle for commuting, sport touring, and general riding. Competitive Analysis Key Competitors: Honda CB500/CB750, Kawasaki ZZR600/ZZ-R600, Yamaha FZR600/YZF600R. Key Features Engine Type: Air/oil-cooled, DOHC, inline-four cylinder. Frame Type: Steel diamond frame. Styling: Classic naked bike aesthetic with a comfortable riding position, optional fairing available. Value Proposition: Excellent performance and reliability for its price point, making it a popular choice for both new and experienced riders. 📋 Manual Details Coverage Areas Years Covered: 1995, 1996, 1997, 1998, 1999 Page Count Page Count: 358 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, tuning, lubrication system, cooling system, fuel system, ignition system, exhaust system, starting system, charging system. Transmission: Clutch, gearbox disassembly and assembly, shift mechanism, maintenance. Chassis: Frame, suspension (front fork, rear shock absorber), steering system, wheels, tires, braking system (front and rear brakes, hydraulic system). Electrical: Wiring diagrams, lighting system, instrumentation, battery, starting and charging circuits, ignition system, troubleshooting electrical faults. Bodywork: Body panels, seats, fuel tank, fairings, maintenance and repair. Procedures Included Maintenance: Regular servicing, oil changes, filter replacements, chain adjustment, brake pad inspection/replacement, spark plug service, valve clearance adjustment. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues across all major systems. Repair: Detailed instructions for component removal, overhaul, repair, and reinstallation. Overhaul: Comprehensive rebuild procedures for the engine and transmission. Technical Depth Depth: Full workshop level, suitable for professional mechanics and experienced DIY enthusiasts. Covers detailed component specifications, tolerances, and assembly procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution, suitable for printing detailed diagrams and text. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air/oil-cooled, 4-stroke, DOHC, inline-4 Displacement: 599 cc Bore X Stroke: 62.6 mm x 49.3 mm Compression Ratio: 9.5:1 Valve Clearance Intake Cold: 0.08 - 0.13 mm (0.003 - 0.005 in) Valve Clearance Exhaust Cold: 0.10 - 0.15 mm (0.004 - 0.006 in) Ignition System: Digital electronic ignition (CDI) Performance Horsepower Peak: Approx. 77 hp (57 kW) @ 10,000 rpm Torque Peak: Approx. 55 Nm (41 lb-ft) @ 9,000 rpm Fuel System Fuel Delivery: Mikuni CV carburetors (e.g., BSR32) Carburetor Size: 32 mm Fuel Type: Unleaded gasoline Engine Oil Oil Type Recommendation: SAE 10W-40 API SG or SH Oil Capacity With Filter: Approx. 3.2 L (3.4 US qt) Oil Capacity Without Filter: Approx. 3.0 L (3.2 US qt) Cooling System Coolant Type: Ethylene glycol-based coolant with distilled water (50/50 mix) Coolant Capacity: Refer to manual for precise capacity, includes oil cooler. 🔧 Transmission Standard Transmission Type: Constant mesh, 6-speed sequential Clutch Type: Wet, multiple-disc, cable-actuated Features Final Drive: O-ring sealed chain Gear Ratios 1St Gear: 2.462 (32/13) 2Nd Gear: 1.833 (22/12) 3Rd Gear: 1.476 (31/17) 4Th Gear: 1.273 (28/22) 5Th Gear: 1.143 (24/21) 6Th Gear: 1.034 (30/29) Transmission Fluid Fluid Type: Manual Transmission Lubricant (e.g., SAE 80W-90 API GL-4) Fluid Capacity: Approx. 1.6 L (1.7 US qt) 📐 Dimensions Exterior Length: Approx. 2,130 mm (83.9 in) Width: Approx. 760 mm (29.9 in) Height: Approx. 1,030 mm (40.6 in) (without mirrors) Wheelbase: Approx. 1,450 mm (57.1 in) Ground Clearance: Approx. 135 mm (5.3 in) Seat Height: Approx. 805 mm (31.7 in) Weights...