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Suzuki F6A Carry DE51V DF51V DC51T DD51T DC51B DA52T DB52T DA52V Trucks Vans Service Repair Workshop Manual Pdf

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$133.00
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🏷️ Basic Information Identification Make: Suzuki Model: Carry / Every Chassis Codes: DE51V, DF51V, DC51T, DD51T, DC51B, DA52T, DB52T, DA52V Engine Code: F6A Generation Generation: Sixth Generation (DA52/DB52/DE51/DF51 Series) 👋 Introduction Market Position Vehicle Type: Kei Truck / Van (Kei Jidousha) Segment Role: Light commercial vehicle, popular for utility, small business, and personal transport in Japan. Known for compact size, fuel efficiency, and practicality. Competitive Analysis Competitors: Daihatsu Hijet, Honda Acty, Mitsubishi Minicab, Subaru Sambar. Key Features Manual Value Proposition: Provides professional-grade repair and maintenance information, enabling DIY enthusiasts and small workshops to service these vehicles accurately and efficiently. Unrestricted, lifelong access. Vehicle Strengths: Compact dimensions for navigating narrow streets and limited parking, excellent fuel economy, versatile cargo/passenger configurations, robust F6A engine known for reliability. 📋 Manual Details Coverage Areas Markets Covered: Japan, and potentially export markets where these specific chassis codes were sold. Page Count Estimated Page Count: Hundreds of pages (as per product description, specific number not provided) Manual Type Type: Factory Service Repair Workshop Manual Language Language: Likely Japanese, potentially with English sections for common procedures or diagrams. (Default assumption for Japanese Domestic Market vehicles unless otherwise specified). Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine (F6A), Transmission (Manual and Automatic variants), Drivetrain (RWD/4WD), Clutch System Chassis: Suspension (Front and Rear), Steering System, Brake System (Front and Rear), Wheels and Tires Electrical: Engine Control System, Lighting System, Ignition System, Starting System, Charging System, Instrumentation, Body Electrical (Wipers, Washers, Horn, Audio, HVAC controls), Fuses and Relays, Wiring Diagrams Body: Body Panels, Doors, Interior Trim, Seats, Glass, Bumpers, Chassis Structure Heating Ventilation Air Conditioning: HVAC System Operation and Repair Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication, inspections. Troubleshooting: Diagnostic procedures for engine, transmission, electrical, and other systems, common fault identification. Repair: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly. Diagnostics: Fault codes (DTCs), diagnostic connector locations, testing procedures for sensors and actuators. Body Repair: Panel replacement, dent repair, rust remediation, glass installation. Wheel Tire Service: Tire mounting and balancing, wheel alignment procedures, wheel bearing replacement. Cooling System: Radiator and hose replacement, water pump service, thermostat replacement, cooling system flushing. Exhaust System: Exhaust manifold, catalytic converter, muffler, and pipe replacement. Technical Depth Depth: Comprehensive - covers everything from routine maintenance to complete engine and transmission overhauls, including electrical system diagnostics and bodywork repairs. Diagnostic Tools: Covers use of basic diagnostic tools, multimeters, and likely references specific Suzuki diagnostic codes or procedures for more advanced fault finding. 📊 Manual Specifications File Format Format Details: PDF. Searchable text and high-resolution images/diagrams are expected for a professional manual. Compatible with all major operating systems (Windows, macOS, Linux, iOS, Android). Print Quality Printability: Fully printable. Allows users to print individual pages or the entire manual as needed. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: F6A Configuration: Inline 3-cylinder, SOHC, Naturally Aspirated or Turbocharged Displacement: 657cc Bore X Stroke: 65.0 mm x 66.0 mm Compression Ratio: 9.5:1 (Naturally Aspirated), 8.2:1 (Turbocharged - typical) Performance Horsepower Na: Approx. 45-50 PS (33-37 kW) at ~6500 rpm (Naturally Aspirated) Horsepower Turbo: Approx. 55-64 PS (40-47 kW) at ~6500 rpm (Turbocharged) Torque Na: Approx. 53-57 Nm (39-42 lb-ft) at ~3500-4000 rpm (Naturally Aspirated) Torque Turbo: Approx. 75-80 Nm (55-59 lb-ft) at ~3500-4000 rpm (Turbocharged) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) or Carburetor (earlier models/variants) Fuel Type: Unleaded Gasoline (Regular Octane) Engine Management ECU Type: ECU (Electronic Control Unit) for EFI variants 🔧 Transmission Standard Type: 5-speed Manual Transmission (MT) Optional Type: 3-speed or 4-speed Automatic Transmission (AT) (variant dependent) Features Drivetrain Options: Rear-Wheel Drive (RWD) or Four-Wheel Drive (4WD) Clutch Type: Dry Single-Plate Clutch (for Manual Transmission) 📐 Dimensions Exterior Overall Length: Approx. 3,295 - 3,395 mm (Kei vehicle regulations) Overall Width: Approx. 1,475 mm (Kei vehicle regulations) Overall Height: Approx. 1,865 - 1,915 mm (depending on body style) Weights Curb Weight: Approx. 700 - 850 kg (depending on configuration) Cargo Bed Length Truck: Approx. 1,800 - 1,900 mm (for truck variants) Cargo Volume Van: Significant internal volume in van variants, optimized for cargo 🛡️ Safety Features Ratings Crash Test Data: Limited public crash test data available for Kei vehicles of this era, primarily focused on domestic Japanese safety standards of the time. The manual will detail safety systems and structural components. Active Features Brakes: Front Ventilated Disc Brakes, Rear Drum Brakes. Available ABS on some higher trims/later models. Passive Features Restraints: Standard 3-point Seatbelts (front). Some variants may have driver's airbag. Body Structure: Reinforced safety cell construction, crumple zones (as per design standards of the period). 💡 Technology Features Infotainment Features: Basic AM/FM Radio, potentially with cassette player. CD players were optional on later or higher trims. Simple analog instrumentation. Driver...
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Suzuki F6A Carry DE51V DF51V DC51T DD51T DC51B DA52T DB52T DA52V Trucks Vans Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Carry / Every
Chassis Codes:
DE51V, DF51V, DC51T, DD51T, DC51B, DA52T, DB52T, DA52V
Engine Code:
F6A
Generation
Generation:
Sixth Generation (DA52/DB52/DE51/DF51 Series)
👋 Introduction
Market Position
Vehicle Type:
Kei Truck / Van (Kei Jidousha)
Segment Role:
Light commercial vehicle, popular for utility, small business, and personal transport in Japan. Known for compact size, fuel efficiency, and practicality.
Competitive Analysis
Competitors:
Daihatsu Hijet, Honda Acty, Mitsubishi Minicab, Subaru Sambar.
Key Features
Manual Value Proposition:
Provides professional-grade repair and maintenance information, enabling DIY enthusiasts and small workshops to service these vehicles accurately and efficiently. Unrestricted, lifelong access.
Vehicle Strengths:
Compact dimensions for navigating narrow streets and limited parking, excellent fuel economy, versatile cargo/passenger configurations, robust F6A engine known for reliability.
📋 Manual Details
Coverage Areas
Markets Covered:
Japan, and potentially export markets where these specific chassis codes were sold.
Page Count
Estimated Page Count:
Hundreds of pages (as per product description, specific number not provided)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
Likely Japanese, potentially with English sections for common procedures or diagrams. (Default assumption for Japanese Domestic Market vehicles unless otherwise specified).
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (F6A), Transmission (Manual and Automatic variants), Drivetrain (RWD/4WD), Clutch System
Chassis:
Suspension (Front and Rear), Steering System, Brake System (Front and Rear), Wheels and Tires
Electrical:
Engine Control System, Lighting System, Ignition System, Starting System, Charging System, Instrumentation, Body Electrical (Wipers, Washers, Horn, Audio, HVAC controls), Fuses and Relays, Wiring Diagrams
Body:
Body Panels, Doors, Interior Trim, Seats, Glass, Bumpers, Chassis Structure
Heating Ventilation Air Conditioning:
HVAC System Operation and Repair
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication, inspections.
Troubleshooting:
Diagnostic procedures for engine, transmission, electrical, and other systems, common fault identification.
Repair:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly.
Diagnostics:
Fault codes (DTCs), diagnostic connector locations, testing procedures for sensors and actuators.
Body Repair:
Panel replacement, dent repair, rust remediation, glass installation.
Wheel Tire Service:
Tire mounting and balancing, wheel alignment procedures, wheel bearing replacement.
Cooling System:
Radiator and hose replacement, water pump service, thermostat replacement, cooling system flushing.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, and pipe replacement.
Technical Depth
Depth:
Comprehensive - covers everything from routine maintenance to complete engine and transmission overhauls, including electrical system diagnostics and bodywork repairs.
Diagnostic Tools:
Covers use of basic diagnostic tools, multimeters, and likely references specific Suzuki diagnostic codes or procedures for more advanced fault finding.
📊 Manual Specifications
File Format
Format Details:
PDF. Searchable text and high-resolution images/diagrams are expected for a professional manual. Compatible with all major operating systems (Windows, macOS, Linux, iOS, Android).
Print Quality
Printability:
Fully printable. Allows users to print individual pages or the entire manual as needed.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
F6A
Configuration:
Inline 3-cylinder, SOHC, Naturally Aspirated or Turbocharged
Displacement:
657cc
Bore X Stroke:
65.0 mm x 66.0 mm
Compression Ratio:
9.5:1 (Naturally Aspirated), 8.2:1 (Turbocharged - typical)
Performance
Horsepower Na:
Approx. 45-50 PS (33-37 kW) at ~6500 rpm (Naturally Aspirated)
Horsepower Turbo:
Approx. 55-64 PS (40-47 kW) at ~6500 rpm (Turbocharged)
Torque Na:
Approx. 53-57 Nm (39-42 lb-ft) at ~3500-4000 rpm (Naturally Aspirated)
Torque Turbo:
Approx. 75-80 Nm (55-59 lb-ft) at ~3500-4000 rpm (Turbocharged)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Carburetor (earlier models/variants)
Fuel Type:
Unleaded Gasoline (Regular Octane)
Engine Management
ECU Type:
ECU (Electronic Control Unit) for EFI variants
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (MT)
Optional
Type:
3-speed or 4-speed Automatic Transmission (AT) (variant dependent)
Features
Drivetrain Options:
Rear-Wheel Drive (RWD) or Four-Wheel Drive (4WD)
Clutch
Type:
Dry Single-Plate Clutch (for Manual Transmission)
📐 Dimensions
Exterior
Overall Length:
Approx. 3,295 - 3,395 mm (Kei vehicle regulations)
Overall Width:
Approx. 1,475 mm (Kei vehicle regulations)
Overall Height:
Approx. 1,865 - 1,915 mm (depending on body style)
Weights
Curb Weight:
Approx. 700 - 850 kg (depending on configuration)
Cargo
Bed Length Truck:
Approx. 1,800 - 1,900 mm (for truck variants)
Cargo Volume Van:
Significant internal volume in van variants, optimized for cargo
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public crash test data available for Kei vehicles of this era, primarily focused on domestic Japanese safety standards of the time. The manual will detail safety systems and structural components.
Active Features
Brakes:
Front Ventilated Disc Brakes, Rear Drum Brakes. Available ABS on some higher trims/later models.
Passive Features
Restraints:
Standard 3-point Seatbelts (front). Some variants may have driver's airbag.
Body Structure:
Reinforced safety cell construction, crumple zones (as per design standards of the period).
💡 Technology Features
Infotainment
Features:
Basic AM/FM Radio, potentially with cassette player. CD players were optional on later or higher trims. Simple analog instrumentation.
Driver Assistance
Features:
Limited; primarily mechanical systems. Power steering was available on some models. ABS was an option in later years.
Connectivity
Features:
N/A (Vehicles of this era did not feature modern connectivity options like Bluetooth or USB).
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 10,000 km or 6-12 months, whichever comes first (refer to manual for precise recommendations based on driving conditions).
Air Filter Replacement:
Every 20,000 - 40,000 km or as needed, depending on operating environment.
Spark Plug Replacement:
Typically every 40,000 - 60,000 km, depending on plug type (e.g., copper vs. platinum).
Fluid Specifications
Engine Oil:
API SG/SH/SJ or higher, Viscosity SAE 10W-30 or 10W-40 (check manual for specific ambient temperature recommendations).
Engine Oil Capacity:
Approx. 3.0 - 3.2 Liters (with filter change)
Transmission Fluid Mt:
API GL-4 SAE 75W-90 or 80W-90 Gear Oil
Transmission Fluid At:
Dexron III or equivalent ATF (Automatic Transmission Fluid)
Coolant:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific type)
Known Issues
Engine:
Oil leaks from gaskets (valve cover, oil pan), potential timing chain wear on high-mileage units, carburetor issues (if applicable), turbocharger failure (turbo models) if maintenance is neglected.
Transmission:
Clutch wear, synchromesh issues in manual transmissions, potential solenoid issues in automatic transmissions.
Chassis Suspension:
Wear in ball joints, tie rod ends, bushings due to the utility nature of the vehicle. Rust is a common concern in certain climates, especially on the undercarriage and body panels.
Electrical:
Aging wiring harness issues, alternator and starter motor wear, intermittent electrical faults due to corrosion or loose connections.
📚 Vehicle History
Brand Heritage
Suzuki History:
Suzuki has a long history in manufacturing compact and lightweight vehicles, particularly in the Kei car segment, establishing a reputation for reliability and practicality.
Model Evolution
Carry Evolution:
The Suzuki Carry is one of the longest-running nameplates in the Kei truck segment, continuously evolving since its introduction in 1961. This generation represents a significant update focusing on improved performance and refinement.
Production
Production Period:
The DE51V/DF51V/DC51T/DD51T/DC51B series were produced roughly from 1990 to 1999, with DA52T/DB52T/DA52V marking a transition or continuation into the late 1990s and early 2000s, often overlapping with the subsequent Every generation.
Manufacturing Locations:
Primarily Japan.
🏆 Awards & Recognition
Recognitions
Awards Received:
While specific awards for this generation might be scarce, the Suzuki Carry nameplate is consistently recognized within Japan for its enduring utility, practicality, and value, making it a staple in its segment for decades.
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