🏷️ Basic Information Identification Make: Suzuki Model: Grand Vitara Year: 2005 Product Name: Suzuki Grand Vitara 2005 Factory Service Repair Manual Codes Chassis Code Generation: SQ420/SQ625 (Second Generation) 👋 Introduction Market Position Segment: Compact/Mid-size SUV, Crossover Utility Vehicle (CUV) Competitive Analysis Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan X-Trail, Kia Sportage. Key Features Vehicle Strengths: Reliable, capable off-road for its class, versatile interior, good value for money. Manual Value Proposition: Essential for DIY enthusiasts and independent repair shops seeking factory-accurate procedures and specifications. 📋 Manual Details Coverage Areas Coverage: All major mechanical, electrical, and body systems. Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, fuel system, ignition system, exhaust system, cooling system, lubrication system. Drivetrain: Manual and automatic transmission (4-speed and 5-speed automatic), transfer case, driveshafts, differentials (front and rear), drive axles. Chassis: Suspension (front and rear), steering system, brake system (front discs, rear drums/discs depending on trim), ABS. Electrical: Wiring diagrams, starting and charging system, lighting, instruments, power windows, power locks, HVAC controls, audio system. Body: Exterior body panels, interior trim, doors, windows, bumpers, HVAC components, seats. Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections/replacement. Troubleshooting: Diagnostic charts, common problems and solutions, error code interpretation (OBD-II). Repair: Component disassembly, assembly, adjustment, and replacement procedures for all major systems. Installation: Procedures for installing common aftermarket accessories and replacement parts. Technical Depth Depth: Comprehensive from basic maintenance to advanced engine and transmission rebuilds, including electrical diagnostics. 📊 Manual Specifications File Format File Quality: High-resolution scans, searchable text where available. Print Quality Readability: Clear diagrams, legible text, designed for easy on-screen viewing and printing. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Option 1: 2.0L J20A Inline-4 Engine Option 2: 2.5L H25A V6 Performance 2.0L Horsepower: Approx. 123 hp @ 5500 rpm 2.0L Torque: Approx. 133 lb-ft @ 3000 rpm 2.5L Horsepower: Approx. 165 hp @ 6000 rpm 2.5L Torque: Approx. 164 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Timing 2.0L Timing Belt Or Chain: Timing Chain 2.5L Timing Belt Or Chain: Timing Belt 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission Features Drivetrain Options: 2WD (Rear-wheel drive) or 4WD (Four-wheel drive) with available low-range gearing (part-time 4WD system). Fluid Specifications Automatic Transmission Fluid: Suzuki ATF (Dexron III equivalent recommended), capacity approx. 7.5 L (dry fill) Manual Transmission Fluid: API GL-4, SAE 75W-90, capacity approx. 2.0 L Transfer Case Fluid: API GL-4, SAE 75W-90, capacity approx. 1.0 L Front Differential Fluid: API GL-5, SAE 80W-90, capacity approx. 0.8 L Rear Differential Fluid: API GL-5, SAE 80W-90, capacity approx. 1.2 L 📐 Dimensions Exterior Length: Approx. 4470 mm (176.0 in) Width: Approx. 1780 mm (70.1 in) Height: Approx. 1715 mm (67.5 in) Wheelbase: Approx. 2695 mm (106.1 in) Weights Curb Weight 2.0L: Approx. 1540 kg (3400 lbs) Curb Weight 2.5L: Approx. 1680 kg (3700 lbs) Towing Capacity: Refer to owner's manual and local regulations; typically around 1000 kg / 2200 lbs braked. Cargo Cargo Volume Behind Rear Seat: Approx. 570 L (20.1 cu ft) Cargo Volume With Rear Seat Folded: Approx. 1500 L (53.0 cu ft) Wheels Tires Wheel Bolt Pattern: 5x114.3mm (5x4.5 inches) Tire Size Standard: 235/65R17 Wheel Size Standard: 17-inch alloy 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4 stars (for 2005 model year, may vary by specific configuration) Active Features ABS: Standard on most models Traction Control: Optional on some models Passive Features Airbags Front: Driver and front passenger airbags standard Airbags Side: Optional front side-impact airbags 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium audio with subwoofer. Climate Control: Manual or automatic climate control depending on trim level. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Aux Input: Rare on factory units, often requires aftermarket modification. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first. Engine Oil Filter Replacement: At every oil change. Engine Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on conditions. Spark Plug Replacement 2.0L: Approx. 60,000 miles (96,000 km) Spark Plug Replacement 2.5L: Approx. 60,000 miles (96,000 km) (if using iridium plugs) Timing Belt Replacement 2.5L: Approx. 60,000 miles (96,000 km) or 5 years Fluid Specifications Engine Oil Type: SAE 5W-30 API SN/SP or ILSAC GF-6A (check manual for exact specs), capacity approx. 4.0 L (2.0L) / 4.3 L (2.5L) Coolant Type: Antifreeze/Coolant (Ethylene Glycol based, compatible with Asian vehicles), capacity approx. 7.0 L Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid Type:...