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Suzuki GSX-R 1000 2009-2013 All Service Manual Repair PDF Download

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Basic Information Identification Make: Suzuki Model: GSX-R1000 Model Code: K9 / L0 / L1 / L2 / L3 (depending on specific market and year) Engine Type: Inline 4-Cylinder, 4-Stroke Engine...
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Art.-Nr: 79887
Stichworte: Misc Suzuki
Suzuki GSX-R 1000 2009-2013 All Service Manual Repair PDF Download
Basic Information
Identification
Make: Suzuki
Model: GSX-R1000
Model Code: K9 / L0 / L1 / L2 / L3 (depending on specific market and year)
Engine Type: Inline 4-Cylinder, 4-Stroke
Engine Displacement: 999cc
Years Covered: 2009, 2010, 2011, 2012, 2013
Introduction
Market Position
Category: Superbike / Hyperbike
Positioning: The Suzuki GSX-R1000 of this generation was a flagship sportbike, renowned for its performance, handling, and track-day capabilities. It competed directly with other liter-class superbikes from Japanese and European manufacturers.
Competitive Analysis
Key Competitors: Yamaha YZF-R1, Honda CBR1000RR Fireblade, Kawasaki Ninja ZX-10R, Ducati 1098/1198
Key Features
Design Philosophy: The 'King of Sportbikes' moniker was often associated with the GSX-R line, emphasizing a balance of power, agility, and rider feedback.
Technology Highlight: This generation featured advanced electronic fuel injection (EFI), Showa Big Piston Front Forks (BPF) for improved damping, and a SFF-type rear shock absorber, representing Suzuki's commitment to cutting-edge suspension technology.
Manual Details
Coverage Areas
Manual Type: Service Manual / Repair Manual
Language: English
Format: PDF Download
Page Count: Estimated 600-800 pages (typical for comprehensive service manuals of this era)
Coverage Scope: All service and repair aspects for the specified model years
Manual Coverage
Systems Covered
Engine: Complete engine overhaul, internal components, lubrication system, cooling system, fuel system (including EFI), ignition system, starting system
Transmission: Gearbox inspection, disassembly, assembly, clutch system, shift mechanism
Chassis: Frame, suspension (front forks, rear shock absorber), steering system, wheels, hubs, bearings
Brakes: Front and rear brake systems, hydraulic lines, calipers, master cylinders, brake disc inspection, bleeding procedures
Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition coils, lighting, instrumentation, ECU, sensors, diagnostic codes
Fuel System: Fuel pump, injectors, throttle body assembly, fuel pressure regulator, fuel tank
Exhaust System: Muffler, catalytic converter (if applicable), exhaust pipe inspection and replacement
Body And Fittings: Fairings, seat, fuel tank, handlebars, footpegs, bodywork removal and installation
Procedures Included
Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain adjustment, valve clearance checks
Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, fault code interpretation
Repair: Detailed step-by-step repair instructions for all major components and systems
Disassembly Assembly: Complete breakdown and reassembly procedures for engine, transmission, suspension, and other assemblies
Technical Data Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values, engine timing
Special Tools: Identification and usage of specialized tools required for specific procedures
Technical Depth
Depth Level: Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics and component-level repair
Manual Specifications
File Format
File Type: PDF
Searchability: Likely text-searchable (common for official PDFs), allowing quick access to specific information
Printability: Printable for users who prefer hard copies or specific sections
Print Quality: Dependent on original source, typically high-resolution scans or digitally created documents with clear diagrams and text
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Code: T701 (typically for this generation)
Bore X Stroke: 73.4 mm x 59.0 mm
Compression Ratio: 12.3:1
Valve Train: DOHC, 4 valves per cylinder, chain drive
Performance
Horsepower: Approximately 180-185 HP at the crankshaft (depending on dyno and specific model year variations)
Torque: Approximately 100-105 lb-ft at the crankshaft
Fuel System
Fuel Delivery: Suzuki Dual Throttle Valve (SDTV) electronic fuel injection with twin injectors per cylinder
Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2
Lubrication
Oil Type: SAE 10W-40 API SG or SH, JASO MA certified motorcycle oil
Cooling System
Coolant Type: Ethylene glycol-based antifreeze coolant, 50% mixture with distilled water
Transmission
Standard
Type: 6-speed constant mesh
Clutch Type: Wet, multi-plate, back-torque limiting clutch
Optional
Optional Features: N/A (No factory automatic transmission option)
Features
Gear Ratios: Specific ratios documented in the manual (e.g., 1st: 2.846, 2nd: 2.052, 3rd: 1.650, 4th: 1.381, 5th: 1.204, 6th: 1.045)
Final Drive: O-ring sealed chain, 525 pitch
Transmission Oil Type: SAE 80W-90 API GL-5 gear oil (for general reference, check manual for exact specification)
Dimensions
Exterior
Overall Length: Approx. 2,045 mm (80.5 in)
Overall Width: Approx. 720 mm (28.3 in)
Overall Height: Approx. 1,135 mm (44.7 in)
Wheelbase: Approx. 1,405 mm (55.3 in)
Ground Clearance: Approx. 130 mm (5.1 in)
Weights
Dry Weight: Approx. 166 kg (366 lbs)
Curb Weight: Approx. 201 kg (443 lbs)
Fuel Tank Capacity: 17.5 Liters (4.6 US gal)
Tire Size Front: 120/70ZR17 M/C (58W)
Tire Size Rear: 190/50ZR17 M/C (73W)
Wheelbase Layout: Aluminum twin-spar frame
Suspension Front: Inverted telescopic, coil spring, oil-damped, Showa Big Piston Front Forks (BPF), fully adjustable
Suspension Rear: Link type, coil spring, oil-damped, Showa rear shock absorber, fully adjustable
Brake Front: Dual 310 mm petal-type discs, radial-mount monobloc calipers
Brake Rear: Single 220 mm petal-type disc, single-piston caliper
Wheel Type: Cast aluminum 3-spoke wheels
Wheel Bolt Pattern: N/A (Motorcycle, not applicable)
Safety Features
Ratings
Safety Ratings: N/A (Motorcycle safety is assessed differently than automobiles; focus is on braking, handling, and rider aids)
Active Features
Braking System: High-performance radial-mount calipers and large petal discs for superior stopping power. ABS was an optional feature on some international models but not standard on all.
Suspension Control: Fully adjustable front and rear suspension allows for precise tuning to road or track conditions, enhancing stability and rider control.
Passive Features
Frame Design: Rigid aluminum twin-spar frame provides excellent chassis rigidity and stability.
Tires: High-performance radial tires contribute to grip and stability.
Technology Features
Infotainment
Infotainment System: N/A (Motorcycle, no infotainment system in the automotive sense)
Driver Assistance
Rider Aids: Traction control system (S-DMS - Suzuki Drive Mode Selector) offering different engine power delivery maps was a significant technological feature for this generation, enhancing rider control in various conditions.
Electronic Fuel Injection: Advanced SDTV EFI with dual injectors per cylinder provided precise fuel metering, improved throttle response, and better fuel efficiency.
Instrumentation: Multi-function LCD digital display including speedometer, tachometer, odometer, trip meters, fuel gauge, clock, gear position indicator, and S-DMS mode indicator.
Connectivity
Connectivity Features: N/A (No Bluetooth or smartphone integration)
Maintenance
Service Intervals
Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Oil Filter Replacement: At every oil change.
Spark Plug Replacement: Typically around 18,000-24,000 km (11,000-15,000 miles), check manual for exact interval and type.
Air Filter Cleaning Replacement: Inspect every 6,000 km (3,700 miles), clean or replace as needed. Recommended replacement typically around 18,000-24,000 km (11,000-15,000 miles).
Chain Lubrication Adjustment: Lubricate chain every 800-1000 km (500-600 miles) or after riding in rain. Adjust chain slack every 6,000 km (3,700 miles) or as needed.
Valve Clearance Check: First check at 12,000 km (7,500 miles), then every 12,000 km (7,500 miles) thereafter.
Fluid Specifications
Engine Oil Capacity With Filter: 3.4 Liters (3.6 US qt)
Engine Oil Capacity Without Filter: 3.1 Liters (3.3 US qt)
Cooling System Capacity: 2.3 Liters (2.4 US qt)
Clutch Fluid Type: DOT 4 brake fluid
Brake Fluid Type: DOT 4 brake fluid
Known Issues
Common Wear Items: Clutch plates, brake pads, tires, chain and sprockets are common wear items due to the high-performance nature of the motorcycle.
Potential Reliability Points: While generally reliable, occasional reports of stator or regulator/rectifier failures can occur on high-mileage bikes, as with many motorcycles of this era. Proper maintenance is key.
Fuel Pump Strainer: Periodic cleaning or replacement of the fuel pump strainer may be beneficial to prevent fuel delivery issues.
Part Numbers
Oil Filter Example: Suzuki P/N: 16510-01G00 (verify with manual or parts fiche for exact fitment)
Air Filter Example: Suzuki P/N: 13780-45K00 (verify with manual or parts fiche for exact fitment)
Vehicle History
Brand Heritage
Heritage: Suzuki has a long and storied history in motorsport, particularly with its GSX-R line, which has been synonymous with high-performance sportbikes since its inception in the 1980s.
Model Evolution
Gsx R Lineage: The GSX-R1000 has evolved through many generations, each building upon the previous one with advancements in engine technology, chassis design, and electronics.
Generation Overview: The 2009-2013 model represented a significant update from the previous K7/K8 generation, featuring a chassis redesign, revised engine internals for increased torque and response, and the introduction of advanced suspension components.
Production
Manufacturing Location: Primarily manufactured in Japan by Suzuki Motor Corporation.
Key Updates During Period: While the core platform remained consistent, minor updates to ECU mapping, suspension settings, and aesthetics might have occurred between model years.
Awards & Recognition
Recognitions
Performance Acclaim: The GSX-R1000 series has consistently received accolades from motorcycle publications and riders for its performance, handling, and value proposition in the superbike segment throughout its production run.
Ratings
Track Performance Reviews: Often praised for its track capability and road manners, earning high marks in comparative tests by major motorcycle magazines.
Certifications
Manufacturing Standards: Manufactured to Suzuki's stringent quality control and engineering standards.
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