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Suzuki HATCH 800CC ALTO Service Repair Manual 1987 1988

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🏷️ Basic Information Identification Make: Suzuki Model: Alto Hatch Generation: Fifth Generation (CA71V, CA72V, CC71V, CC72V) Model Years Covered: 1987-1988 Chassis Codes: CA71V, CA72V, CC71V, CC72V Codes Engine Codes: F5A, F5B (800cc variants) 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Suzuki Alto owners seeking in-depth technical information. Competitive Analysis Value Proposition: Provides dealership-level diagnostic and repair information, enabling cost savings on maintenance and repairs by empowering users to perform tasks themselves. Key Features Ease Of Use: Searchable PDF format, printable pages for convenient workshop use, organized by system for quick access to information. Visual Aid: Hundreds of illustrations, diagrams, and wiring schematics for clear understanding of procedures. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Page Count Estimated Page Count: Likely 800-1200+ pages (based on typical comprehensive manuals for this era) Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul and rebuilding, engine performance, firing orders, timing belt service procedures, serpentine belt routings with diagrams Engine Management: Trouble codes, computer diagnostic trouble tree charts, computer diagnostic codes, vacuum diagrams Brakes: Brake servicing procedures, detailed brake specifications Suspension Steering: Suspension, front end and alignment procedures and specifications, U-joint and CV-joint service procedures Transmission: Transmission removal and installation, transmission in-car servicing Electrical Lighting: Wiring diagrams (complete), troubleshooting and diagnostics HVAC: Air conditioning service and capacities Body Chassis: Sunroof (specific mention implies coverage), repair procedures for body components Procedures Included Maintenance: Factory maintenance schedules and charts, fluid specifications (implied by capacities), general upkeep Diagnostics: Trouble shooting and diagnostics, computer diagnostic trouble trees, trouble codes Repair: Complete step-by-step instructions for all major systems, engine rebuild, transmission service, brake repair, etc. Technical Specifications: Detailed specifications on every model covered, complete torque specifications, alignment specifications, AC capacities, firing orders Technical Depth Depth Of Coverage: Comprehensive: Covers everything from basic maintenance to full engine overhaul and complex diagnostics. Designed for dealership-level technicians. 📊 Manual Specifications File Format File Type: PDF File Compression: Requires WinZip or equivalent for extraction Print Quality Printability: All pages are printable Zoom Capability: Zoom in/out functionality for detailed viewing of images and diagrams Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF - user prints on desired paper) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-Cylinder, 4-Stroke, naturally aspirated gasoline Displacement: 797 cc (800cc class) Engine Families: Suzuki F5A, F5B series (specific variant depends on exact model/market) Performance Horsepower Range: Approximately 35-45 PS (26-33 kW) at stated RPM (exact figures vary by specific engine code and market) Torque Range: Approximately 50-60 Nm (37-44 lb-ft) at stated RPM (exact figures vary) Fuel System Fuel Delivery: Carburetor (likely Keihin or similar single/dual barrel) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type Standard: 4-speed Manual Transmission Optional Transmission Type Optional: 3-speed Automatic Transmission (may be available on certain trims/markets) Features Transmission Service: In-car servicing procedures detailed, including removal/installation and fluid checks/changes. 📐 Dimensions Exterior Body Style: 3-door Hatchback Weights Curb Weight: Approximately 650-750 kg (1430-1650 lbs) depending on configuration Gross Vehicle Weight: Typically around 1100-1200 kg 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Vehicle from an era where standardized crash ratings were less common or not consistently applied globally). Active Features Active Safety: Standard braking system (disc front, drum rear likely), basic steering. Passive Features Passive Safety: Basic body structure, seat belts. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, potentially with cassette player. Aftermarket head units common. Driver Assistance Driver Aids: None in the modern sense. Features would be limited to basic instrumentation and controls. Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months, whichever comes first (manual will specify exact interval and oil type). Timing Belt Replacement: Crucial for F5A/F5B engines. Typically recommended every 80,000 - 100,000 km (50,000 - 60,000 miles) or 5-7 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Type: API SG/SH or higher, viscosity grade likely 10W-30 or 10W-40 (refer to manual for exact specification). Coolant Type: Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water (manual will confirm specific type and capacity). Brake Fluid Type: DOT 3 or DOT 4 (refer to manual for exact specification). Transmission Fluid Type Manual: API GL-4 Gear Oil (viscosity typically SAE 75W-90 or 80W-90, check manual). Transmission Fluid Type Automatic: Dexron II or equivalent (check manual for exact specification and capacity). Known Issues Common Wear Items: Ignition components (spark plugs, wires, distributor cap/rotor), clutch wear, exhaust system rust, suspension bushings, minor oil leaks from seals. Rust Prone Areas: Wheel wells, rocker panels, rear hatch area, subframes (common for vehicles of this age). 📚 Vehicle History Brand Heritage Manufacturer Focus: Suzuki is known for...
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Suzuki HATCH 800CC ALTO Service Repair Manual 1987 1988
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Alto Hatch
Generation:
Fifth Generation (CA71V, CA72V, CC71V, CC72V)
Model Years Covered:
1987-1988
Chassis Codes:
CA71V, CA72V, CC71V, CC72V
Codes
Engine Codes:
F5A, F5B (800cc variants)
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, Suzuki Alto owners seeking in-depth technical information.
Competitive Analysis
Value Proposition:
Provides dealership-level diagnostic and repair information, enabling cost savings on maintenance and repairs by empowering users to perform tasks themselves.
Key Features
Ease Of Use:
Searchable PDF format, printable pages for convenient workshop use, organized by system for quick access to information.
Visual Aid:
Hundreds of illustrations, diagrams, and wiring schematics for clear understanding of procedures.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Page Count
Estimated Page Count:
Likely 800-1200+ pages (based on typical comprehensive manuals for this era)
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul and rebuilding, engine performance, firing orders, timing belt service procedures, serpentine belt routings with diagrams
Engine Management:
Trouble codes, computer diagnostic trouble tree charts, computer diagnostic codes, vacuum diagrams
Brakes:
Brake servicing procedures, detailed brake specifications
Suspension Steering:
Suspension, front end and alignment procedures and specifications, U-joint and CV-joint service procedures
Transmission:
Transmission removal and installation, transmission in-car servicing
Electrical Lighting:
Wiring diagrams (complete), troubleshooting and diagnostics
HVAC:
Air conditioning service and capacities
Body Chassis:
Sunroof (specific mention implies coverage), repair procedures for body components
Procedures Included
Maintenance:
Factory maintenance schedules and charts, fluid specifications (implied by capacities), general upkeep
Diagnostics:
Trouble shooting and diagnostics, computer diagnostic trouble trees, trouble codes
Repair:
Complete step-by-step instructions for all major systems, engine rebuild, transmission service, brake repair, etc.
Technical Specifications:
Detailed specifications on every model covered, complete torque specifications, alignment specifications, AC capacities, firing orders
Technical Depth
Depth Of Coverage:
Comprehensive: Covers everything from basic maintenance to full engine overhaul and complex diagnostics. Designed for dealership-level technicians.
📊 Manual Specifications
File Format
File Type:
PDF
File Compression:
Requires WinZip or equivalent for extraction
Print Quality
Printability:
All pages are printable
Zoom Capability:
Zoom in/out functionality for detailed viewing of images and diagrams
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF - user prints on desired paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-Cylinder, 4-Stroke, naturally aspirated gasoline
Displacement:
797 cc (800cc class)
Engine Families:
Suzuki F5A, F5B series (specific variant depends on exact model/market)
Performance
Horsepower Range:
Approximately 35-45 PS (26-33 kW) at stated RPM (exact figures vary by specific engine code and market)
Torque Range:
Approximately 50-60 Nm (37-44 lb-ft) at stated RPM (exact figures vary)
Fuel System
Fuel Delivery:
Carburetor (likely Keihin or similar single/dual barrel)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Manual Transmission
Optional
Transmission Type Optional:
3-speed Automatic Transmission (may be available on certain trims/markets)
Features
Transmission Service:
In-car servicing procedures detailed, including removal/installation and fluid checks/changes.
📐 Dimensions
Exterior
Body Style:
3-door Hatchback
Weights
Curb Weight:
Approximately 650-750 kg (1430-1650 lbs) depending on configuration
Gross Vehicle Weight:
Typically around 1100-1200 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Vehicle from an era where standardized crash ratings were less common or not consistently applied globally).
Active Features
Active Safety:
Standard braking system (disc front, drum rear likely), basic steering.
Passive Features
Passive Safety:
Basic body structure, seat belts.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, potentially with cassette player. Aftermarket head units common.
Driver Assistance
Driver Aids:
None in the modern sense. Features would be limited to basic instrumentation and controls.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months, whichever comes first (manual will specify exact interval and oil type).
Timing Belt Replacement:
Crucial for F5A/F5B engines. Typically recommended every 80,000 - 100,000 km (50,000 - 60,000 miles) or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, viscosity grade likely 10W-30 or 10W-40 (refer to manual for exact specification).
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water (manual will confirm specific type and capacity).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for exact specification).
Transmission Fluid Type Manual:
API GL-4 Gear Oil (viscosity typically SAE 75W-90 or 80W-90, check manual).
Transmission Fluid Type Automatic:
Dexron II or equivalent (check manual for exact specification and capacity).
Known Issues
Common Wear Items:
Ignition components (spark plugs, wires, distributor cap/rotor), clutch wear, exhaust system rust, suspension bushings, minor oil leaks from seals.
Rust Prone Areas:
Wheel wells, rocker panels, rear hatch area, subframes (common for vehicles of this age).
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Suzuki is known for its expertise in small, fuel-efficient, and often off-road capable vehicles. The Alto is a cornerstone of their Kei car heritage, adapted for international markets.
Model Evolution
Alto Lineage:
The Alto is one of Suzuki's longest-running and most successful model lines, originating in the Kei car segment in Japan and evolving into a global subcompact car.
Production
Production Period:
The fifth generation (often referred to by chassis codes like CA/CC) was produced from late 1984/early 1985 through 1988/1989, making the 1987-1988 model years a core part of this generation.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While the Alto itself may not have specific award mentions from this era in major international publications, it consistently ranked as a popular and reliable choice in its segment globally, particularly for affordability and fuel economy.
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