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Suzuki King Quad 250 LT-4WDX 1987-98 Workshop Service Manual

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🏷️ Basic Information Identification Make: Suzuki Model: King Quad 250 Model Code: LT-4WDX Engine Type: ATV Codes Chassis Code: LT-4WDX 👋 Introduction Market Position Target User: Mechanical technicians and knowledgeable ATV owners Competitive Analysis Manual Value Proposition: Provides dealer-level service information, enabling cost savings and professional-quality repairs. Key Features Safety Emphasis: Highlights safety equipment and precautions, including torque specifications. Information Reliability: Promises accurate and reliable information for effective maintenance and repair. 📋 Manual Details Coverage Areas Years Covered: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Page Count Page Count: 472 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive overhaul, diagnostics, tune-ups Transmission: Removal, installation, overhaul, diagnostics Fuel System: Carburetor adjustment, fuel pump, fuel lines, tank service Ignition System: CDI unit, spark plugs, ignition timing, wiring Electrical System: Wiring diagrams, lighting, battery, starter, charging system, switches Lubrication System: Oil pump, oil passages, oil filter, lubrication points Exhaust System: Muffler, exhaust pipe, heat shields Bodywork: Frame, fenders, seat, handlebars, plastics, decals Suspension: Front and rear suspension, shock absorbers, springs, bushings Braking System: Front and rear brakes, brake pads, brake fluid, master cylinder, calipers Drive Train: 4WD system, drive shafts, differentials, CV joints Cooling System: Cooling fins and air passages for engine cooling Steering System: Handlebars, steering shaft, tie rods, steering knuckles Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, chain adjustment Troubleshooting: Diagnostic charts, symptom analysis, common problem solutions Repair Procedures: Step-by-step instructions for component removal, repair, and reassembly Overhaul Procedures: Complete engine, transmission, and driveline overhauls Installation Procedures: Installation of new or rebuilt components Assembly Disassembly: Detailed instructions for taking apart and putting back together major assemblies Wiring Diagrams: Detailed electrical system wiring schematics Torque Specifications: Essential torque values for critical fasteners across all systems Technical Depth Technical Depth: Comprehensive, covering basic to advanced repairs and diagnostics Diagnostic Tools: Emphasis on common tools and specialized Suzuki tools where applicable Proprietary Components: Includes instructions for proprietary components and references to manufacturer guidelines Special Tools: Identification and usage of required or recommended Suzuki special tools 📊 Manual Specifications File Format File Format: PDF Print Quality Printable: Yes Binding Type Delivery Method: Electronic Delivery via Email Paper Type Format Note: PDF form, not a hard copy ⚙️ Engine Specifications Primary Engine Engine Description: Air-cooled, 4-stroke, single-cylinder engine Displacement: 246cc (approximate, specific details in manual) Cooling System: Air-cooled Bore X Stroke: Refer to manual for precise dimensions (typical for 250cc class) Valve Train: SOHC (Single Overhead Camshaft), 2 valves per cylinder (typical) Performance Horsepower: Not explicitly stated, but typical for its class and era (e.g., 15-20 HP) Torque: Not explicitly stated, but typical for its class and era Fuel System Carburetor: Single carburetor (specific model and jetting detailed in manual) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission Type: Automatic (Torque Converter) Features Gear Selection: High/Low range, Neutral, Reverse Drive System: Shaft drive with selectable 4WD 📐 Dimensions Exterior Length: Not specified, typical ATV dimensions Width: Not specified, typical ATV dimensions Height: Not specified, typical ATV dimensions Weights Dry Weight: Approximately 562 lbs (255 kg) - varies by source, manual will have exact Ground Clearance: Not specified, typical ATV clearance (e.g., 7-9 inches) 🛡️ Safety Features Ratings Safety Standards: Adheres to general ATV safety guidelines; manual details specific precautions. Active Features Braking System Type: Front and rear drum or disc brakes (manual specifies type and operation) Passive Features Lighting: Headlights, taillight, brake light 💡 Technology Features Infotainment Infotainment System: Basic instrumentation (speedometer, odometer, indicator lights); no advanced infotainment features. Driver Assistance Driver Assistance Features: None Connectivity Connectivity Options: None Lighting Technology Headlight Type: Halogen bulbs (typical) 🔧 Maintenance Service Intervals Engine Oil Change: Refer to manual for specific intervals (typically every 1000-2000 miles or annually) Spark Plug Replacement: Refer to manual for specific intervals (typically every 6,000-10,000 miles) Air Filter Cleaning Replacement: Refer to manual for specific intervals (dependent on operating conditions) Fluid Specifications Engine Oil Type: Suzuki recommends specific grades of API SG or higher motorcycle oil (e.g., SAE 10W-40, SAE 20W-50 - consult manual) Engine Oil Capacity: Refer to manual for exact capacity (typically around 1.5-2.0 liters) Transmission Oil Type: Refer to manual for specifications (often shared with engine oil or a specific gear oil) Brake Fluid Type: DOT 3 or DOT 4 brake fluid (consult manual for exact specification) Known Issues Common Wear Items: CV boots, brake pads, wheel bearings, carburetor jets (depending on fuel quality) Carburetor Clogging: Can occur due to stale fuel or debris, requiring cleaning and synchronization. 4Wd System Maintenance: Proper lubrication of drive shafts and differentials is crucial. 📚 Vehicle History Brand Heritage Suzuki Atv Legacy: Suzuki has a long history in ATV manufacturing, known for robust and reliable machines. Model Evolution King Quad Lineage: The King Quad line has...
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Suzuki King Quad 250 LT-4WDX 1987-98 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
King Quad 250
Model Code:
LT-4WDX
Engine Type:
ATV
Codes
Chassis Code:
LT-4WDX
👋 Introduction
Market Position
Target User:
Mechanical technicians and knowledgeable ATV owners
Competitive Analysis
Manual Value Proposition:
Provides dealer-level service information, enabling cost savings and professional-quality repairs.
Key Features
Safety Emphasis:
Highlights safety equipment and precautions, including torque specifications.
Information Reliability:
Promises accurate and reliable information for effective maintenance and repair.
📋 Manual Details
Coverage Areas
Years Covered:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Page Count
Page Count:
472
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive overhaul, diagnostics, tune-ups
Transmission:
Removal, installation, overhaul, diagnostics
Fuel System:
Carburetor adjustment, fuel pump, fuel lines, tank service
Ignition System:
CDI unit, spark plugs, ignition timing, wiring
Electrical System:
Wiring diagrams, lighting, battery, starter, charging system, switches
Lubrication System:
Oil pump, oil passages, oil filter, lubrication points
Exhaust System:
Muffler, exhaust pipe, heat shields
Bodywork:
Frame, fenders, seat, handlebars, plastics, decals
Suspension:
Front and rear suspension, shock absorbers, springs, bushings
Braking System:
Front and rear brakes, brake pads, brake fluid, master cylinder, calipers
Drive Train:
4WD system, drive shafts, differentials, CV joints
Cooling System:
Cooling fins and air passages for engine cooling
Steering System:
Handlebars, steering shaft, tie rods, steering knuckles
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication, chain adjustment
Troubleshooting:
Diagnostic charts, symptom analysis, common problem solutions
Repair Procedures:
Step-by-step instructions for component removal, repair, and reassembly
Overhaul Procedures:
Complete engine, transmission, and driveline overhauls
Installation Procedures:
Installation of new or rebuilt components
Assembly Disassembly:
Detailed instructions for taking apart and putting back together major assemblies
Wiring Diagrams:
Detailed electrical system wiring schematics
Torque Specifications:
Essential torque values for critical fasteners across all systems
Technical Depth
Technical Depth:
Comprehensive, covering basic to advanced repairs and diagnostics
Diagnostic Tools:
Emphasis on common tools and specialized Suzuki tools where applicable
Proprietary Components:
Includes instructions for proprietary components and references to manufacturer guidelines
Special Tools:
Identification and usage of required or recommended Suzuki special tools
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printable:
Yes
Binding Type
Delivery Method:
Electronic Delivery via Email
Paper Type
Format Note:
PDF form, not a hard copy
⚙️ Engine Specifications
Primary Engine
Engine Description:
Air-cooled, 4-stroke, single-cylinder engine
Displacement:
246cc (approximate, specific details in manual)
Cooling System:
Air-cooled
Bore X Stroke:
Refer to manual for precise dimensions (typical for 250cc class)
Valve Train:
SOHC (Single Overhead Camshaft), 2 valves per cylinder (typical)
Performance
Horsepower:
Not explicitly stated, but typical for its class and era (e.g., 15-20 HP)
Torque:
Not explicitly stated, but typical for its class and era
Fuel System
Carburetor:
Single carburetor (specific model and jetting detailed in manual)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
Automatic (Torque Converter)
Features
Gear Selection:
High/Low range, Neutral, Reverse
Drive System:
Shaft drive with selectable 4WD
📐 Dimensions
Exterior
Length:
Not specified, typical ATV dimensions
Width:
Not specified, typical ATV dimensions
Height:
Not specified, typical ATV dimensions
Weights
Dry Weight:
Approximately 562 lbs (255 kg) - varies by source, manual will have exact
Ground Clearance:
Not specified, typical ATV clearance (e.g., 7-9 inches)
🛡️ Safety Features
Ratings
Safety Standards:
Adheres to general ATV safety guidelines; manual details specific precautions.
Active Features
Braking System Type:
Front and rear drum or disc brakes (manual specifies type and operation)
Passive Features
Lighting:
Headlights, taillight, brake light
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation (speedometer, odometer, indicator lights); no advanced infotainment features.
Driver Assistance
Driver Assistance Features:
None
Connectivity
Connectivity Options:
None
Lighting Technology
Headlight Type:
Halogen bulbs (typical)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to manual for specific intervals (typically every 1000-2000 miles or annually)
Spark Plug Replacement:
Refer to manual for specific intervals (typically every 6,000-10,000 miles)
Air Filter Cleaning Replacement:
Refer to manual for specific intervals (dependent on operating conditions)
Fluid Specifications
Engine Oil Type:
Suzuki recommends specific grades of API SG or higher motorcycle oil (e.g., SAE 10W-40, SAE 20W-50 - consult manual)
Engine Oil Capacity:
Refer to manual for exact capacity (typically around 1.5-2.0 liters)
Transmission Oil Type:
Refer to manual for specifications (often shared with engine oil or a specific gear oil)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (consult manual for exact specification)
Known Issues
Common Wear Items:
CV boots, brake pads, wheel bearings, carburetor jets (depending on fuel quality)
Carburetor Clogging:
Can occur due to stale fuel or debris, requiring cleaning and synchronization.
4Wd System Maintenance:
Proper lubrication of drive shafts and differentials is crucial.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long history in ATV manufacturing, known for robust and reliable machines.
Model Evolution
King Quad Lineage:
The King Quad line has evolved significantly, with the LT-4WDX being an early and influential 4x4 model.
Production
Manufacturing Location:
Japan (typically for Suzuki ATVs of this era)
🏆 Awards & Recognition
Recognitions
Atv Industry Recognition:
Suzuki King Quads of this era were generally well-regarded for their capability and durability in the utility ATV market.
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