Suzuki King Quad 300 1999 2000 2001 2002 Service Manual
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This manual covers the King Quad 300 (model code LT-F300F) from the first generation, specifically for the model years 1999, 2000, 2001, and 2002. The King Quad has a legacy of producing capable and reliable all-terrain vehicles, and this model represents a robust, traditional utility ATV design. It features a four-stroke, SOHC engine with approximately 280cc displacement, an automatic Continuously Variable Transmission (CVT) with Hi/Lo range and Reverse, and a 4WD drive system, making it well-suited for a variety of off-road tasks and recreational use. Built with a durable steel frame and hydraulic disc brakes, the King Quad 300 offers dependable performance. This comprehensive workshop service manual provides detailed information essential for the maintenance, troubleshooting, and repair of your King Quad 300. It covers all major systems, including the engine, transmission, fuel system, ignition system, cooling system, electrical system, chassis, suspension, and brakes, with step-by-step instructions for disassembly, assembly, adjustments, and component checks. The manual also includes technical specifications, wear limits, torque values, and guidance on special service tools, as well as safety precautions. This resource is invaluable for King Quad 300 owners, DIY enthusiasts, and professional mechanics seeking to ensure the longevity and optimal performance of their vehicle. 🏷️ Basic Information Identification Make: Suzuki Model: King Quad 300 Model Code: LT-F300F Generation Generation Name: First Generation 👋 Introduction Market Position Target Audience: Suzuki King Quad 300 owners, DIY enthusiasts, professional mechanics Competitive Analysis Value Proposition: Provides comprehensive, manufacturer-level repair and maintenance data for extended vehicle life and optimal performance. Key Features Diagnostic Tools: Includes guidance on using special service tools for accurate diagnostics and repairs. Safety Precautions: Emphasizes safety through 'DANGER', 'CAUTION', and 'NOTE' remarks and standard safety procedures. Completeness: Stated as 100% complete and intact, with no missing or corrupt pages. 📋 Manual Details Coverage Areas Covered Model Years: 1999, 2000, 2001, 2002 Page Count Total Pages: 384 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, troubleshooting, and component checks Transmission: Transmission disassembly, assembly, adjustment, and troubleshooting (likely including final drive) Fuel System: Carburetor adjustment, cleaning, and overhaul; fuel tank and line servicing Ignition System: Ignition timing, spark plug specifications, CDI unit, and related electrical components Cooling System: Radiator, fan, thermostat, and coolant specifications and servicing Electrical System: Battery, charging system (stator, regulator/rectifier), lighting, starter motor, and wiring diagrams Chassis And Suspension: Front and rear suspension components, steering system, wheel bearings, and chassis maintenance Brakes: Brake system inspection, hydraulic fluid specifications, pad replacement, and caliper servicing Bodywork And Trim: Body panel removal and installation, seat, fenders, and general trim components Lubrication System: Engine oil type and capacity, gearbox oil specifications, and lubrication points Procedures Included Maintenance: Scheduled maintenance, lubrication, filter changes, and routine checks Troubleshooting: Systematic diagnostic procedures for common and uncommon issues Repair And Overhaul: Detailed step-by-step instructions for component disassembly, repair, and reassembly Adjustment: Carburetor, brakes, clutch, throttle, and suspension adjustments Installation And Removal: Procedures for removing and installing all major and minor components Technical Data: Specifications, tolerances, wear limits, and torque values Special Tools: Identification and usage instructions for specialized service tools Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds Detail Level: Detailed step-by-step instructions with pictorial diagrams and exploded views 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable pages Binding Type Delivery Method: Instant PDF Download (no physical product) Paper Type Digital File Characteristics: High-resolution, clear text and graphics Compatibility Operating Systems: Windows, Mac, Linux OS Software Requirement Required Software: Adobe Reader ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, air-cooled (likely, common for this era and model) Displacement: 280cc (approximate, specific for LT-F300F) Bore X Stroke: Not explicitly stated, but obtainable from manual (typical for this engine family) Performance Horsepower: Not specified, but typically in the 15-20 HP range for this displacement and class. Torque: Not specified, but optimized for low-end grunt for off-road use. Fuel System Carburetor Type: Likely a single Mikuni carburetor, specific model to be detailed in the manual. Fuel Grade: Unleaded gasoline (standard) Lubrication System Engine Oil Type: API SE, SF, SG, SH, SJ or higher, SAE 10W-40 (typical specification, to be confirmed in manual) Engine Oil Capacity: Approx. 1.6 Liters (dry fill), to be confirmed in manual 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System: 4WD (Four-Wheel Drive), with possible 2WD/4WD engage selector Features Gear Reduction: Hi/Lo range, Reverse (standard on King Quad models) Transmission Fluid Type: Suzuki Super Gear Oil or equivalent SAE 80 API GL-4 (typical, to be confirmed) 📐 Dimensions Exterior Length: Approx. 1995 mm (78.5 in) Width: Approx. 1070 mm (42.1 in) Height: Approx. 1110 mm (43.7 in) Weights Dry Weight: Approx. 235 kg (518 lbs) Gross Vehicle Weight Rating:...
This manual covers the King Quad 300 (model code LT-F300F) from the first generation, specifically for the model years 1999, 2000, 2001, and 2002. The King Quad has a legacy of producing capable and reliable all-terrain vehicles, and this model represents a robust, traditional utility ATV design. It features a four-stroke, SOHC engine with approximately 280cc displacement, an automatic Continuously Variable Transmission (CVT) with Hi/Lo range and Reverse, and a 4WD drive system, making it well-suited for a variety of off-road tasks and recreational use. Built with a durable steel frame and hydraulic disc brakes, the King Quad 300 offers dependable performance.
This comprehensive workshop service manual provides detailed information essential for the maintenance, troubleshooting, and repair of your King Quad 300. It covers all major systems, including the engine, transmission, fuel system, ignition system, cooling system, electrical system, chassis, suspension, and brakes, with step-by-step instructions for disassembly, assembly, adjustments, and component checks. The manual also includes technical specifications, wear limits, torque values, and guidance on special service tools, as well as safety precautions. This resource is invaluable for King Quad 300 owners, DIY enthusiasts, and professional mechanics seeking to ensure the longevity and optimal performance of their vehicle.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
King Quad 300
Model Code:
LT-F300F
Generation
Generation Name:
First Generation
👋 Introduction
Market Position
Target Audience:
Suzuki King Quad 300 owners, DIY enthusiasts, professional mechanics
Competitive Analysis
Value Proposition:
Provides comprehensive, manufacturer-level repair and maintenance data for extended vehicle life and optimal performance.
Key Features
Diagnostic Tools:
Includes guidance on using special service tools for accurate diagnostics and repairs.
Safety Precautions:
Emphasizes safety through 'DANGER', 'CAUTION', and 'NOTE' remarks and standard safety procedures.
Completeness:
Stated as 100% complete and intact, with no missing or corrupt pages.
📋 Manual Details
Coverage Areas
Covered Model Years:
1999, 2000, 2001, 2002
Page Count
Total Pages:
384
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, assembly, troubleshooting, and component checks
Transmission:
Transmission disassembly, assembly, adjustment, and troubleshooting (likely including final drive)
Fuel System:
Carburetor adjustment, cleaning, and overhaul; fuel tank and line servicing
Ignition System:
Ignition timing, spark plug specifications, CDI unit, and related electrical components
Cooling System:
Radiator, fan, thermostat, and coolant specifications and servicing
Electrical System:
Battery, charging system (stator, regulator/rectifier), lighting, starter motor, and wiring diagrams
Chassis And Suspension:
Front and rear suspension components, steering system, wheel bearings, and chassis maintenance
Brakes:
Brake system inspection, hydraulic fluid specifications, pad replacement, and caliper servicing
Bodywork And Trim:
Body panel removal and installation, seat, fenders, and general trim components
Lubrication System:
Engine oil type and capacity, gearbox oil specifications, and lubrication points
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, filter changes, and routine checks
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues
Repair And Overhaul:
Detailed step-by-step instructions for component disassembly, repair, and reassembly
Adjustment:
Carburetor, brakes, clutch, throttle, and suspension adjustments
Installation And Removal:
Procedures for removing and installing all major and minor components
Technical Data:
Specifications, tolerances, wear limits, and torque values
Special Tools:
Identification and usage instructions for specialized service tools
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Detail Level:
Detailed step-by-step instructions with pictorial diagrams and exploded views
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable pages
Binding Type
Delivery Method:
Instant PDF Download (no physical product)
Paper Type
Digital File Characteristics:
High-resolution, clear text and graphics
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Software Requirement
Required Software:
Adobe Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled (likely, common for this era and model)
Displacement:
280cc (approximate, specific for LT-F300F)
Bore X Stroke:
Not explicitly stated, but obtainable from manual (typical for this engine family)
Performance
Horsepower:
Not specified, but typically in the 15-20 HP range for this displacement and class.
Torque:
Not specified, but optimized for low-end grunt for off-road use.
Fuel System
Carburetor Type:
Likely a single Mikuni carburetor, specific model to be detailed in the manual.
Fuel Grade:
Unleaded gasoline (standard)
Lubrication System
Engine Oil Type:
API SE, SF, SG, SH, SJ or higher, SAE 10W-40 (typical specification, to be confirmed in manual)
Engine Oil Capacity:
Approx. 1.6 Liters (dry fill), to be confirmed in manual
4WD (Four-Wheel Drive), with possible 2WD/4WD engage selector
Features
Gear Reduction:
Hi/Lo range, Reverse (standard on King Quad models)
Transmission Fluid Type:
Suzuki Super Gear Oil or equivalent SAE 80 API GL-4 (typical, to be confirmed)
📐 Dimensions
Exterior
Length:
Approx. 1995 mm (78.5 in)
Width:
Approx. 1070 mm (42.1 in)
Height:
Approx. 1110 mm (43.7 in)
Weights
Dry Weight:
Approx. 235 kg (518 lbs)
Gross Vehicle Weight Rating:
Not specified, but typically around 450-500 kg including rider and cargo.
Towing Capacity:
Not specified for this model, generally not recommended or limited for ATVs.
🛡️ Safety Features
Ratings
Atv Safety Standards:
Compliant with relevant ATV safety standards for the era.
Active Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
Throttle Limiter:
Potential for a throttle limiter screw for beginners, usually adjustable.
Passive Features
Frame Construction:
Robust steel frame designed for durability and off-road use.
Lighting:
Headlights and taillight for visibility and signaling.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable; basic analog instrumentation (speedometer, odometer, neutral light, etc.).
Driver Assistance
Driver Assistance Features:
None
Connectivity
Connectivity Options:
None
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 12 months, whichever comes first (typical for ATVs, manual will confirm).
Air Filter Cleaning:
Every 20 hours or as needed based on operating conditions.
Spark Plug Replacement:
Refer to manual for specific interval, typically around 500 hours or as needed based on condition.
Valve Adjustment:
Refer to manual for specific interval, typically around 100-200 hours or annually.
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (typically, manual will specify exact type and grade).
Gearbox Oil Type:
Suzuki Super Gear Oil or equivalent SAE 80 API GL-4
Known Issues
Carburetor Performance:
Carburetors can be sensitive to dirt and require regular cleaning and adjustment for optimal performance.
Belt Wear Cv:
CVT drive belts can wear over time and require inspection and replacement based on mileage or hours.
Starter Solenoid:
Starter solenoids can be a point of failure; troubleshooting steps are crucial.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long history of producing reliable and capable ATVs, starting with models like the 'QuadRunner'.
Model Evolution
King Quad Lineage:
The King Quad line is Suzuki's flagship ATV series, known for its utility, power, and 4WD capabilities.
Production
Manufacturing Origin:
Likely manufactured in Japan or potentially other Suzuki global facilities.
Era Context:
Represents a robust, traditional utility ATV design popular in the late 1990s and early 2000s before the widespread adoption of more complex technologies like EFI.
🏆 Awards & Recognition
Recognitions
Atv Industry Awards:
While specific awards for this exact model year are not readily available, the King Quad line has historically been recognized for its durability and utility.
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