Suzuki King Quad 500 2008-2011 Workshop Service Manual
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🏷️ Basic Information Identification Make: Suzuki Model: King Quad 500 Model Variant: ATV (All-Terrain Vehicle) Applicable Years: 2008, 2009, 2010, 2011 Codes Engine Code Prefix: M750 👋 Introduction Market Position Market Segment: High-performance utility ATV segment Competitive Analysis Competitors: Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly Key Features Vehicle Engine Type: Liquid-cooled, 4-stroke, SOHC, V-twin Drive System: Suzuki's pully-type continuously variable transmission (CVT), selectable 2WD/4WD with locking front differential Suspension: Independent front and rear suspension with adjustable shocks Key Features Manual Manual Benefit 1: Enables professional-quality repairs and maintenance Manual Benefit 2: Cost savings by reducing reliance on dealer service Manual Benefit 3: Empowers owners with in-depth knowledge of their vehicle 📋 Manual Details Coverage Areas Primary Coverage: Repair and overhaul of Suzuki King Quad 500 ATVs Secondary Coverage: Proprietary component repairs, general automobile practices Page Count Page Count: 624 Manual Type Manual Type: Workshop Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel system, ignition, lubrication system, exhaust Drivetrain Systems: Transmission disassembly and assembly, clutch, drive shafts, differentials Electrical Systems: Electrical system diagnostics, wiring diagrams, battery, starter, charging system, lighting Chassis Systems: Frame, suspension, steering, brakes, wheels, tires Body Systems: Body panels, seating, racks, controls Procedures Included Maintenance: Tune-ups, routine maintenance, fluid changes, filter replacements Repair Overhaul: Component removal and installation, disassembly and reassembly of major assemblies (engine, transmission) Diagnostics: Troubleshooting procedures, diagnostic fault finding Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) Assumed Knowledge: Technician fully conversant with general automobile practices 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Yes, printable Binding Type Binding Type: Digital Download (Not a hard copy) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, V-twin Displacement: 493cc (approximate - specific to 500 model) Bore X Stroke: Refer to manual for specific dimensions Compression Ratio: Refer to manual for specific ratios Performance Horsepower: Refer to manual for specific output figures Torque: Refer to manual for specific output figures Fuel System Fuel Delivery: Fuel Injection (EFI) - specific system details in manual Fuel Type: Unleaded gasoline Lubrication System Oil Type: Refer to manual for exact Suzuki specifications (e.g., SAE 10W-40 API SG or higher) Oil Capacity: Refer to manual for specific engine oil capacity 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Modes: 2WD/4WD with locking front differential Features Gear Reduction: High/Low range, Neutral, Reverse Fluid Type Transmission Fluid: Refer to manual for exact Suzuki specifications (e.g., SAE 80W-90 Gear Oil) 📐 Dimensions Exterior Overall Length: Refer to manual for specific dimensions Overall Width: Refer to manual for specific dimensions Overall Height: Refer to manual for specific dimensions Weights Curb Weight: Refer to manual for specific curb weight Towing Capacity: Refer to manual for specific towing capacity Rack Capacity Front: Refer to manual for specific front rack capacity Rack Capacity Rear: Refer to manual for specific rear rack capacity 🛡️ Safety Features Ratings Atv Safety Standards: Adheres to ANSI/SVIA safety standards for ATVs Active Features Braking System: Hydraulic disc brakes (front and rear) - details in manual Engine Braking: CVT provides engine braking effect Passive Features Rollover Protection: N/A (ATV design inherently lacks ROPS) Seatbelt: N/A (ATV design) Warnings Precautions Manual Emphasis: Emphasizes the use of safety equipment and adherence to safety precautions during repairs 💡 Technology Features Infotainment Infotainment System: N/A (Basic utility ATV) Driver Assistance Driver Assistance Features: N/A (Focus on mechanical systems) Connectivity Connectivity Features: N/A Lighting Lighting System: Halogen headlights, LED taillight/brake light - details in electrical section 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for recommended intervals (e.g., every 1000 km or 6 months) Air Filter Maintenance: Refer to manual for recommended inspection and replacement intervals Spark Plug Replacement: Refer to manual for recommended replacement intervals Fluid Specifications Coolant Type: Refer to manual for specific coolant mixture (e.g., 50/50 ethylene glycol based) Brake Fluid Type: Refer to manual for specific brake fluid specification (e.g., DOT 3 or DOT 4) Known Issues Common Wear Items: CVT belt wear, suspension bushings, brake pads (typical for any ATV) Manual Utility For Issues: Provides diagnostic and repair procedures for common issues Torque Specifications Importance Of Torque: Crucial for proper assembly and safety; manual provides detailed torque values 📚 Vehicle History Brand Heritage Manufacturer: Suzuki Motor Corporation Heritage Focus: Known for reliable engines and robust chassis in powersports Model Evolution King Quad Lineage: Part of Suzuki's long-standing King Quad ATV lineup, known for capability and comfort Production Manufacturing Location: Refer to vehicle identification plate for manufacturing country 🏆 Awards & Recognition Recognitions Atv Awards: N/A (Specific awards for this model generation not readily available, but King Quad line generally well-regarded) Ratings Consumer Ratings: Refer to consumer reviews for owner satisfaction metrics Certifications Safety...