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Suzuki ATV LT 300 King Quad 1999-2004 Service Repair Manual

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This manual covers the Suzuki LT-F300F King Quad, a robust utility all-terrain vehicle produced during its first generation from 1999 to 2004. Renowned for its dependable performance and four-wheel-drive capabilities, the King Quad line represents a commitment to producing capable off-road machines. This particular model, featuring a liquid-cooled, 297cc single-cylinder engine, was designed for a variety of tasks, from trail riding to utility work, and was generally well-regarded for its reliability and class-leading features during its production era. This comprehensive service repair manual, written in English, is an essential resource for owners and technicians alike. It details all aspects of maintenance and repair, including engine systems, fuel delivery, drivetrain, chassis, and electrical systems. With step-by-step procedures, detailed specifications, torque values, and troubleshooting guides for common issues, this manual empowers users to perform routine maintenance, complex repairs, and in-depth diagnostics, ensuring the longevity and optimal performance of the Suzuki LT-F300F King Quad. 🏷️ Basic Information Identification Make: Suzuki Model: LT-F300F King Quad Model Designation: King Quad Generation Generation: First Generation Codes Engine Code: Likely M263 or similar 4-stroke single cylinder designation 👋 Introduction Market Position Target User: Suzuki ATV owners, independent repair shops, DIY enthusiasts Competitive Analysis Manual Value Proposition: Provides professional-grade repair and maintenance information previously only available to authorized dealers, saving owners significant costs on repairs. Key Features Content Quality: Contains original factory specifications, detailed step-by-step procedures, and high-quality illustrations/photos. Delivery Method: Instant digital download via email after purchase. 📋 Manual Details Coverage Areas Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004 Page Count Estimated Page Count: Estimated 300-500 pages (typical for comprehensive service manuals) Manual Type Manual Type: Service Repair Manual Language Language: English Format Delivery Format: PDF / WINRAR File Format File Type: PDF Compression Format: WinRAR Searchable Text: Likely searchable text within the PDF Printability: Printable pages Compatibility: Windows (95/98/ME/XP/Vista/7), Linux, MAC 📖 Manual Coverage Systems Covered Engine Systems: Engine teardown, assembly, tuning, valve adjustments, piston/ring replacement, cylinder head service, cooling system Fuel System: Carburetor identification, cleaning, adjustment, fuel pump operation, fuel tank maintenance Lubrication System: Oil pump service, oil filter replacement, oil capacity and specifications Drivetrain: Shaft drive system, differential gears, axle maintenance, U-joints Chassis: Frame inspection, suspension (front and rear), steering system, wheel bearings, brake system (front and rear) Electrical System: Ignition system, starter motor, charging system (stator, regulator/rectifier), battery, lighting, wiring diagrams, troubleshooting electrical faults Procedures Included Maintenance Procedures: Periodic maintenance, lubrication schedules, fluid changes, filter replacements, valve clearance checks Repair Procedures: Complete engine rebuilds, transmission repairs, suspension component replacement, brake caliper overhaul, electrical component diagnosis and replacement Troubleshooting: Diagnostic charts, common problem identification and solutions for engine, electrical, and mechanical systems Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, component testing methods, electrical system schematics for detailed fault finding Rebuild Specifications: Detailed specifications for engine internal clearances, torque values, assembly procedures for all major components ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-Twin (Note: While the product title specifies LT 300, the LT-F300F King Quad typically refers to a single-cylinder engine. This manual likely covers the 297cc single-cylinder model. Earlier models may have had different configurations.) Engine Displacement: 297cc Bore X Stroke: Refer to manual for specific dimensions (typically around 72mm x 73.2mm for the 297cc single) Cooling System: Liquid-cooled Performance Horsepower: Refer to manual for exact figures (estimated around 20-25 HP) Torque: Refer to manual for exact figures Fuel System Carburetor Type: Mikuni CV carburetor (specific model number in manual) Fuel Delivery: Gravity feed with electric fuel pump Lubrication System Oil Capacity: Refer to manual (typically around 2.0-2.5 quarts with filter change) Recommended Oil Viscosity: Refer to manual (e.g., SAE 10W-40 API SG or higher) Maintenance Intervals Oil Change Interval: Refer to manual (typically 1000 miles or 6 months for regular use) 🔧 Transmission Standard Transmission Type: Automatic (Continuously Variable Transmission - CVT) with high/low range Features Drive Type: Shaft Drive, 4WD Final Drive: Shaft drive with enclosed differential Maintenance Transmission Fluid Type: Refer to manual (typically SAE 80W hypoid gear oil for the differential, and specific CVT fluid for the transmission unit) 📐 Dimensions Exterior Overall Length: Refer to manual (approx. 82-84 inches) Overall Width: Refer to manual (approx. 47-49 inches) Overall Height: Refer to manual (approx. 46-47 inches) Weights Dry Weight: Refer to manual (approx. 540-560 lbs) Ground Clearance: Refer to manual (approx. 8-9 inches) Towing Capacity: Refer to manual (typically around 1000 lbs) Rack Capacity Front: Refer to manual (typically around 44 lbs) Rack Capacity Rear: Refer to manual (typically around 88 lbs) 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear Parking Brake: Handlebar-mounted mechanical parking brake Passive Features Lighting: Dual headlights, taillight/brake light 💡 Technology Features Infotainment Instrument Cluster: Basic analog gauges (speedometer, odometer, fuel gauge, indicator lights) as per era of manufacturing. Driver Assistance 4Wd System: On-demand 4WD with...
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Art.-Nr: 60539
Sammlungen: ALL ATV Powersports Suzuki

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Suzuki ATV LT 300 King Quad 1999-2004 Service Repair ManualSuzuki ATV LT 300 King Quad 1999-2004 Service Repair ManualSuzuki ATV LT 300 King Quad 1999-2004 Service Repair ManualSuzuki ATV LT 300 King Quad 1999-2004 Service Repair Manual
This manual covers the Suzuki LT-F300F King Quad, a robust utility all-terrain vehicle produced during its first generation from 1999 to 2004. Renowned for its dependable performance and four-wheel-drive capabilities, the King Quad line represents a commitment to producing capable off-road machines. This particular model, featuring a liquid-cooled, 297cc single-cylinder engine, was designed for a variety of tasks, from trail riding to utility work, and was generally well-regarded for its reliability and class-leading features during its production era. This comprehensive service repair manual, written in English, is an essential resource for owners and technicians alike. It details all aspects of maintenance and repair, including engine systems, fuel delivery, drivetrain, chassis, and electrical systems. With step-by-step procedures, detailed specifications, torque values, and troubleshooting guides for common issues, this manual empowers users to perform routine maintenance, complex repairs, and in-depth diagnostics, ensuring the longevity and optimal performance of the Suzuki LT-F300F King Quad.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-F300F King Quad
Model Designation:
King Quad
Generation
Generation:
First Generation
Codes
Engine Code:
Likely M263 or similar 4-stroke single cylinder designation
👋 Introduction
Market Position
Target User:
Suzuki ATV owners, independent repair shops, DIY enthusiasts
Competitive Analysis
Manual Value Proposition:
Provides professional-grade repair and maintenance information previously only available to authorized dealers, saving owners significant costs on repairs.
Key Features
Content Quality:
Contains original factory specifications, detailed step-by-step procedures, and high-quality illustrations/photos.
Delivery Method:
Instant digital download via email after purchase.
📋 Manual Details
Coverage Areas
Model Years Covered:
1999, 2000, 2001, 2002, 2003, 2004
Page Count
Estimated Page Count:
Estimated 300-500 pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Delivery Format:
PDF / WINRAR
File Format
File Type:
PDF
Compression Format:
WinRAR
Searchable Text:
Likely searchable text within the PDF
Printability:
Printable pages
Compatibility:
Windows (95/98/ME/XP/Vista/7), Linux, MAC
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine teardown, assembly, tuning, valve adjustments, piston/ring replacement, cylinder head service, cooling system
Fuel System:
Carburetor identification, cleaning, adjustment, fuel pump operation, fuel tank maintenance
Lubrication System:
Oil pump service, oil filter replacement, oil capacity and specifications
Drivetrain:
Shaft drive system, differential gears, axle maintenance, U-joints
Chassis:
Frame inspection, suspension (front and rear), steering system, wheel bearings, brake system (front and rear)
Electrical System:
Ignition system, starter motor, charging system (stator, regulator/rectifier), battery, lighting, wiring diagrams, troubleshooting electrical faults
Procedures Included
Maintenance Procedures:
Periodic maintenance, lubrication schedules, fluid changes, filter replacements, valve clearance checks
Repair Procedures:
Complete engine rebuilds, transmission repairs, suspension component replacement, brake caliper overhaul, electrical component diagnosis and replacement
Troubleshooting:
Diagnostic charts, common problem identification and solutions for engine, electrical, and mechanical systems
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures, component testing methods, electrical system schematics for detailed fault finding
Rebuild Specifications:
Detailed specifications for engine internal clearances, torque values, assembly procedures for all major components
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, V-Twin (Note: While the product title specifies LT 300, the LT-F300F King Quad typically refers to a single-cylinder engine. This manual likely covers the 297cc single-cylinder model. Earlier models may have had different configurations.)
Engine Displacement:
297cc
Bore X Stroke:
Refer to manual for specific dimensions (typically around 72mm x 73.2mm for the 297cc single)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Refer to manual for exact figures (estimated around 20-25 HP)
Torque:
Refer to manual for exact figures
Fuel System
Carburetor Type:
Mikuni CV carburetor (specific model number in manual)
Fuel Delivery:
Gravity feed with electric fuel pump
Lubrication System
Oil Capacity:
Refer to manual (typically around 2.0-2.5 quarts with filter change)
Recommended Oil Viscosity:
Refer to manual (e.g., SAE 10W-40 API SG or higher)
Maintenance Intervals
Oil Change Interval:
Refer to manual (typically 1000 miles or 6 months for regular use)
🔧 Transmission
Standard
Transmission Type:
Automatic (Continuously Variable Transmission - CVT) with high/low range
Features
Drive Type:
Shaft Drive, 4WD
Final Drive:
Shaft drive with enclosed differential
Maintenance
Transmission Fluid Type:
Refer to manual (typically SAE 80W hypoid gear oil for the differential, and specific CVT fluid for the transmission unit)
📐 Dimensions
Exterior
Overall Length:
Refer to manual (approx. 82-84 inches)
Overall Width:
Refer to manual (approx. 47-49 inches)
Overall Height:
Refer to manual (approx. 46-47 inches)
Weights
Dry Weight:
Refer to manual (approx. 540-560 lbs)
Ground Clearance:
Refer to manual (approx. 8-9 inches)
Towing Capacity:
Refer to manual (typically around 1000 lbs)
Rack Capacity Front:
Refer to manual (typically around 44 lbs)
Rack Capacity Rear:
Refer to manual (typically around 88 lbs)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear
Parking Brake:
Handlebar-mounted mechanical parking brake
Passive Features
Lighting:
Dual headlights, taillight/brake light
💡 Technology Features
Infotainment
Instrument Cluster:
Basic analog gauges (speedometer, odometer, fuel gauge, indicator lights) as per era of manufacturing.
Driver Assistance
4Wd System:
On-demand 4WD with front differential lock (likely electrically activated).
Connectivity
Charging System:
AC generator (stator) and DC charging system for battery. Manual details charging system diagnosis.
🔧 Maintenance
Service Intervals
Air Filter Cleaning:
Refer to manual (typically every few hundred miles or as needed based on conditions)
Spark Plug Replacement:
Refer to manual (typically around 2000-3000 miles or as specified)
Brake Fluid Flush:
Refer to manual (typically every 1-2 years)
Fluid Specifications
Coolant Type:
Refer to manual (typically a permanent type ethylene glycol coolant)
Brake Fluid Type:
Refer to manual (typically DOT 3 or DOT 4)
Known Issues
Common Wear Items:
CV joints, suspension bushings, brake pads, starter solenoid, carburetor jets can be prone to clogging with fuel varnish if not maintained.
Common Problems
Starting Issues:
Can be related to battery, starter, or carburetor issues. Manual provides diagnostics.
Driveability Issues:
Often linked to carburetor or fuel system cleanliness. Manual details carburetor tuning and cleaning.
📚 Vehicle History
Brand Heritage
Manufacturer Reputation:
Suzuki is renowned for producing reliable and capable off-road vehicles, with a long history in motorcycle and ATV manufacturing.
Model Evolution
King Quad Lineage:
The King Quad nameplate signifies Suzuki's flagship utility ATV, known for its robust performance and 4WD capabilities. This generation represented a significant step in Suzuki's ATV development.
Production
Manufacturing Origin:
Likely manufactured in Japan
🏆 Awards & Recognition
Recognitions
Model Reputation:
The LT-F300F King Quad was generally well-regarded for its dependable performance and utility in its class during its production run.
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