Suzuki ATV LT 90 Z Quad Sport 2007 Factory Service Repair Ma
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🏷️ Basic Information Identification Make: Suzuki Model: LT-Z90 QuadSport Year: 2007 Product Type: Factory Service Repair Manual 👋 Introduction Market Position Target Audience: Owners of the 2007 Suzuki LT-Z90 QuadSport seeking to perform maintenance, repairs, or troubleshooting themselves. Value Proposition: Provides the same authoritative, factory-level repair information found in official dealer workshops, empowering users with accurate guidance. Competitive Analysis Competitor Manuals: Comparable to official Suzuki service manuals in content and detail, offering a more accessible purchase option for aftermarket users. Key Features Diagrams: Includes step-by-step diagrams and illustrations to visually guide users through complex procedures. Completeness: Covers all aspects of the vehicle's mechanical and electrical systems, ensuring a comprehensive understanding for repair and maintenance. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair information for the Suzuki LT-Z90 QuadSport 2007 model. Specific Systems: Engine, transmission, chassis, suspension, brakes, electrical system, fuel system, cooling system, lubrication system, drive train, bodywork, and troubleshooting. Page Count Estimated Pages: 300+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, repair, and reassembly procedures for all engine components, including cylinder head, piston, crankshaft, connecting rod, and valve train. Fuel System: Carburetor adjustment, cleaning, and overhaul; fuel filter replacement; fuel line inspection and repair. Ignition System: Spark plug specifications, ignition coil testing, CDI unit information, and timing procedures. Electrical System: Wiring diagrams, starter motor, battery, lighting, charging system (stator, regulator/rectifier), fuses, and switches. Transmission Drivetrain: Automatic transmission operation, maintenance, and overhaul; final drive and axle inspection and repair. Suspension Steering: Front and rear suspension component inspection, replacement, and adjustment; steering system maintenance and repair. Brake System: Brake pad inspection and replacement, brake caliper service, brake fluid bleeding, and master cylinder overhaul. Cooling Lubrication: Oil change procedures, oil filter replacement, oil capacity specifications, and cooling system maintenance (if applicable, though LT-Z90 is air-cooled). Chassis Bodywork: Frame inspection, body panel removal and installation, seat maintenance, and general chassis lubrication. Procedures Included Maintenance: Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, chain adjustment (if applicable), brake system checks, and general lubrication. Troubleshooting: Diagnostic flowcharts and step-by-step procedures for identifying and resolving common issues, including starting problems, poor performance, and electrical faults. Repair Rebuild: Detailed instructions for component removal, overhaul, and reinstallation, including engine rebuilds, transmission servicing, and suspension repairs. Technical Data: Torque specifications, clearances, fluid types and capacities, and other critical measurements for accurate repairs. Special Tools: Identification of specialized tools required for specific procedures. Technical Depth Depth: Comprehensive, from basic maintenance to in-depth engine and transmission overhauls. Suitable for both novice mechanics and experienced technicians. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick access to information. Print Quality Resolution: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams. Binding Type Binding: Not applicable (digital format) Paper Type Paper Quality: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, air-cooled Displacement: 89 cc Bore X Stroke: 49.0 mm x 48.0 mm Compression Ratio: 9.2:1 Performance Horsepower: Approximately 7.1 hp @ 7,500 rpm (estimated) Torque: Approximately 7.0 Nm @ 6,000 rpm (estimated) Fuel System Carburetor Type: Mikuni VM17 Fuel Type: Unleaded gasoline Lubrication Oil Type: SAE 10W-30 API SE, SF, or SG Oil Capacity: 0.8 L (0.85 US qt) for oil change without filter replacement 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System: 2WD Features Clutch Type: Wet, multi-plate automatic clutch Final Drive: O-ring sealed chain drive 📐 Dimensions Exterior Overall Length: 1,455 mm (57.3 in) Overall Width: 990 mm (39.0 in) Overall Height: 925 mm (36.4 in) Wheelbase: 1,020 mm (40.2 in) Ground Clearance: 90 mm (3.5 in) Weights Dry Weight: 110 kg (243 lbs) Fuel Tank Capacity: 6.0 L (1.6 US gal) Oil Capacity: 0.8 L (0.85 US qt) 🛡️ Safety Features Ratings Atv Safety Standards: Compliant with ANSI/SVIA 1-2000 safety standards for ATVs (as applicable to its class and design). Active Features Throttle Limiter: Adjustable throttle limiter screw for parental control and beginner riders. Engine Kill Switch: Handlebar-mounted engine kill switch for immediate power cutoff. Passive Features Lighting: Halogen headlamp and LED tail light for visibility. Frame Construction: Durable steel frame designed for stability and rider support. 💡 Technology Features Infotainment Infotainment System: Not applicable (basic recreational ATV). Driver Assistance Driver Assistance Features: Throttle limiter for beginner operation. Connectivity Connectivity Options: Not applicable. 🔧 Maintenance Service Intervals Initial Service: First service typically recommended at 300 miles or 3 months. Engine Oil Change: Every 1,000 miles or 6 months. Air Filter Cleaning: Every 500 miles or 3 months (clean more frequently in dusty conditions). Spark Plug Inspection: Every 1,000 miles or 6 months. Valve Clearance Check: Every 2,000 miles or 12 months. Fluid Specifications Engine Oil: SAE 10W-30 API SE,...
Detailed disassembly, inspection, repair, and reassembly procedures for all engine components, including cylinder head, piston, crankshaft, connecting rod, and valve train.
Fuel System:
Carburetor adjustment, cleaning, and overhaul; fuel filter replacement; fuel line inspection and repair.
Ignition System:
Spark plug specifications, ignition coil testing, CDI unit information, and timing procedures.
Electrical System:
Wiring diagrams, starter motor, battery, lighting, charging system (stator, regulator/rectifier), fuses, and switches.
Transmission Drivetrain:
Automatic transmission operation, maintenance, and overhaul; final drive and axle inspection and repair.
Suspension Steering:
Front and rear suspension component inspection, replacement, and adjustment; steering system maintenance and repair.
Brake System:
Brake pad inspection and replacement, brake caliper service, brake fluid bleeding, and master cylinder overhaul.
Cooling Lubrication:
Oil change procedures, oil filter replacement, oil capacity specifications, and cooling system maintenance (if applicable, though LT-Z90 is air-cooled).
Chassis Bodywork:
Frame inspection, body panel removal and installation, seat maintenance, and general chassis lubrication.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, chain adjustment (if applicable), brake system checks, and general lubrication.
Troubleshooting:
Diagnostic flowcharts and step-by-step procedures for identifying and resolving common issues, including starting problems, poor performance, and electrical faults.
Repair Rebuild:
Detailed instructions for component removal, overhaul, and reinstallation, including engine rebuilds, transmission servicing, and suspension repairs.
Technical Data:
Torque specifications, clearances, fluid types and capacities, and other critical measurements for accurate repairs.
Special Tools:
Identification of specialized tools required for specific procedures.
Technical Depth
Depth:
Comprehensive, from basic maintenance to in-depth engine and transmission overhauls. Suitable for both novice mechanics and experienced technicians.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick access to information.
Print Quality
Resolution:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.
Binding Type
Binding:
Not applicable (digital format)
Paper Type
Paper Quality:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled
Displacement:
89 cc
Bore X Stroke:
49.0 mm x 48.0 mm
Compression Ratio:
9.2:1
Performance
Horsepower:
Approximately 7.1 hp @ 7,500 rpm (estimated)
Torque:
Approximately 7.0 Nm @ 6,000 rpm (estimated)
Fuel System
Carburetor Type:
Mikuni VM17
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
SAE 10W-30 API SE, SF, or SG
Oil Capacity:
0.8 L (0.85 US qt) for oil change without filter replacement
Compliant with ANSI/SVIA 1-2000 safety standards for ATVs (as applicable to its class and design).
Active Features
Throttle Limiter:
Adjustable throttle limiter screw for parental control and beginner riders.
Engine Kill Switch:
Handlebar-mounted engine kill switch for immediate power cutoff.
Passive Features
Lighting:
Halogen headlamp and LED tail light for visibility.
Frame Construction:
Durable steel frame designed for stability and rider support.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic recreational ATV).
Driver Assistance
Driver Assistance Features:
Throttle limiter for beginner operation.
Connectivity
Connectivity Options:
Not applicable.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically recommended at 300 miles or 3 months.
Engine Oil Change:
Every 1,000 miles or 6 months.
Air Filter Cleaning:
Every 500 miles or 3 months (clean more frequently in dusty conditions).
Spark Plug Inspection:
Every 1,000 miles or 6 months.
Valve Clearance Check:
Every 2,000 miles or 12 months.
Fluid Specifications
Engine Oil:
SAE 10W-30 API SE, SF, or SG
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Gear Oil:
Refer to manual for specific gear oil type (typically SAE 80W GL-4).
Known Issues
Carburetor Clogging:
Can occur with infrequent use or stale fuel; requires cleaning and proper fuel storage.
Throttle Cable Adjustment:
May require periodic adjustment to maintain proper slack and throttle response.
Chain Tension:
Needs regular inspection and adjustment to prevent excessive wear or derailing.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long-standing reputation for producing reliable and performance-oriented ATVs, with the QuadSport line being a popular choice for youth and recreational riders.
Model Evolution
Lt Z90 Development:
The LT-Z90 was designed as a beginner-friendly, entry-level ATV, building upon Suzuki's experience with larger displacement models like the LT-Z250 and LT-Z400. It emphasizes ease of use and safety features suitable for younger riders under supervision.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Atv Awards:
While specific awards for the 2007 LT-Z90 are not widely documented, Suzuki ATVs generally receive positive reviews for their reliability and suitability for their intended market segments.
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