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2004 Suzuki LT Z250 Service Repair Manual

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$141.00
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🏷️ Basic Information Identification Make: Suzuki Model: LT-Z250 Product Type: Service Repair Manual Vehicle Type: Sport ATV (All-Terrain Vehicle) Generation Generation Designation: Quadsport Z250 Codes Chassis Code: Not specified, typically internal to Suzuki Engine Code: Likely related to the 249cc engine, specific code not provided 👋 Introduction Market Position Target Audience: Enthusiast riders, DIY mechanics, professional ATV technicians Value Proposition: Provides factory-level repair and maintenance information for cost-effective ownership and upkeep Competitive Analysis Uniqueness: Directly sourced or derived from factory documentation, offering high accuracy and detail Key Features Delivery Method: Instant Digital Download, no shipping or waiting Content Quality: Step-by-step instructions, diagrams, schematics, specifications 📋 Manual Details Coverage Areas Covered Years: 2004, 2005, 2006 Page Count Estimated Page Count: Hundreds (typical for a comprehensive factory service manual, exact number not stated) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tuning, diagnostics, component replacement Drivetrain: Clutch, transmission, final drive, driveline components Fuel System: Carburetor (likely), fuel pump, fuel lines, fuel tank Lubrication System: Oil pump, oil passages, oil filter, lubrication intervals Chassis: Frame, suspension (front and rear), steering, wheels, tires Electrical System: Ignition, lighting, battery, charging system, starter, wiring diagrams Braking System: Hydraulic brake systems (front and rear), brake pads, rotors, fluid Cooling System: Engine cooling (likely air-cooled, but manual would detail any components) Body And Trim: Body panels, plastics, seating, controls Procedures Included Maintenance: Regular service, fluid changes, filter replacements, adjustments Troubleshooting: Diagnostic procedures for common and uncommon issues Repair: Step-by-step instructions for component repair and replacement Rebuild: Complete engine and transmission rebuild procedures Restoration: Guidance for refurbishing and restoring older units Special Tools: Identification and usage of specialized tools required for specific tasks Technical Depth Depth: Comprehensive, from basic maintenance to advanced engine and electrical diagnostics Instruction Level: Suitable for DIY enthusiasts and experienced mechanics Visual Aids: Detailed diagrams, illustrations, and exploded views 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text within the PDF Print Quality Printable: Yes Print Format: Standard document printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: WINDOWS and MAC Required Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, 4-valve Displacement: 249cc (249 cubic centimeters) Bore X Stroke: 72.0 mm x 61.3 mm (typical for this engine family, confirm in manual) Compression Ratio: 9.7:1 (typical, confirm in manual) Cooling Method: Air-cooled Performance Horsepower: Approx. 16-18 HP (estimate, exact figures in manual) Torque: Not specified, manual will provide figures Fuel System Fuel Delivery: Carburetor (likely Mikuni, specific model in manual) Fuel Type: Unleaded gasoline Lubrication System Oil Capacity: Approx. 1.9 L (1.9 U.S. qt) (typical, confirm in manual) Oil Type: Suzuki High Performance SAE 10W-40 API SG or higher (typical, confirm in manual) 🔧 Transmission Standard Transmission Type: 5-speed manual with reverse Optional Optional Transmission: N/A Features Clutch Type: Wet, multi-plate Final Drive: O-ring sealed chain 📐 Dimensions Exterior Overall Length: Approx. 1830 mm (72.0 in) (typical, confirm in manual) Overall Width: Approx. 1160 mm (45.7 in) (typical, confirm in manual) Overall Height: Approx. 1105 mm (43.5 in) (typical, confirm in manual) Wheelbase: Approx. 1245 mm (49.0 in) (typical, confirm in manual) Weights Dry Weight: Approx. 186 kg (410 lbs) (typical, confirm in manual) Fuel Tank Capacity: Approx. 9.5 L (2.5 U.S. gal) (typical, confirm in manual) 🛡️ Safety Features Ratings Atv Safety Considerations: Manual will cover safe operating procedures and recommended safety gear Active Features Braking System Type: Hydraulic disc brakes (front and rear) Passive Features Lighting: Headlights, taillight, brake light 💡 Technology Features Infotainment Infotainment System: N/A (Basic utility/sport ATV) Driver Assistance Assistance Features: N/A (No electronic driver aids typical for this era/class) Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 1000 km or 6 months, check manual for exact Suzuki recommendations Air Filter Cleaning: Frequent cleaning recommended, especially in dusty conditions, detailed in manual Spark Plug Replacement: Typically every 6000 km or 12 months (specific plug type and gap in manual) Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 (confirm specific type in manual) Coolant Type: N/A (Air-cooled engine) Known Issues Common Wear Items: Brake pads, chain and sprockets, wheel bearings, carburetor jetting adjustments due to fuel variability Potential Engine Tuning Tips: Manual will detail carb jetting, valve clearance adjustments for optimal performance 📚 Vehicle History Brand Heritage Manufacturer: Suzuki Motor Corporation, known for reliable and performance-oriented powersports vehicles Model Evolution Ltz250 Positioning: Positioned as a capable recreational and sport ATV, often seen as a slightly less aggressive but still potent alternative to its LTR450 sibling Production Production Period: Mid-2000s (2004-2009 approximately) 🏆 Awards & Recognition Recognitions Atv Reviews: Manual content is based on OEM specifications, not awards themselves. Reviews of the LT-Z250 often praise...
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Art.-Nr: 142918
Sammlungen: ALL ATV Powersports Suzuki

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2004 Suzuki LT Z250 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-Z250
Product Type:
Service Repair Manual
Vehicle Type:
Sport ATV (All-Terrain Vehicle)
Generation
Generation Designation:
Quadsport Z250
Codes
Chassis Code:
Not specified, typically internal to Suzuki
Engine Code:
Likely related to the 249cc engine, specific code not provided
👋 Introduction
Market Position
Target Audience:
Enthusiast riders, DIY mechanics, professional ATV technicians
Value Proposition:
Provides factory-level repair and maintenance information for cost-effective ownership and upkeep
Competitive Analysis
Uniqueness:
Directly sourced or derived from factory documentation, offering high accuracy and detail
Key Features
Delivery Method:
Instant Digital Download, no shipping or waiting
Content Quality:
Step-by-step instructions, diagrams, schematics, specifications
📋 Manual Details
Coverage Areas
Covered Years:
2004, 2005, 2006
Page Count
Estimated Page Count:
Hundreds (typical for a comprehensive factory service manual, exact number not stated)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, diagnostics, component replacement
Drivetrain:
Clutch, transmission, final drive, driveline components
Fuel System:
Carburetor (likely), fuel pump, fuel lines, fuel tank
Lubrication System:
Oil pump, oil passages, oil filter, lubrication intervals
Chassis:
Frame, suspension (front and rear), steering, wheels, tires
Electrical System:
Ignition, lighting, battery, charging system, starter, wiring diagrams
Braking System:
Hydraulic brake systems (front and rear), brake pads, rotors, fluid
Cooling System:
Engine cooling (likely air-cooled, but manual would detail any components)
Body And Trim:
Body panels, plastics, seating, controls
Procedures Included
Maintenance:
Regular service, fluid changes, filter replacements, adjustments
Troubleshooting:
Diagnostic procedures for common and uncommon issues
Repair:
Step-by-step instructions for component repair and replacement
Rebuild:
Complete engine and transmission rebuild procedures
Restoration:
Guidance for refurbishing and restoring older units
Special Tools:
Identification and usage of specialized tools required for specific tasks
Technical Depth
Depth:
Comprehensive, from basic maintenance to advanced engine and electrical diagnostics
Instruction Level:
Suitable for DIY enthusiasts and experienced mechanics
Visual Aids:
Detailed diagrams, illustrations, and exploded views
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text within the PDF
Print Quality
Printable:
Yes
Print Format:
Standard document printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
WINDOWS and MAC
Required Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 4-valve
Displacement:
249cc (249 cubic centimeters)
Bore X Stroke:
72.0 mm x 61.3 mm (typical for this engine family, confirm in manual)
Compression Ratio:
9.7:1 (typical, confirm in manual)
Cooling Method:
Air-cooled
Performance
Horsepower:
Approx. 16-18 HP (estimate, exact figures in manual)
Torque:
Not specified, manual will provide figures
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni, specific model in manual)
Fuel Type:
Unleaded gasoline
Lubrication System
Oil Capacity:
Approx. 1.9 L (1.9 U.S. qt) (typical, confirm in manual)
Oil Type:
Suzuki High Performance SAE 10W-40 API SG or higher (typical, confirm in manual)
🔧 Transmission
Standard
Transmission Type:
5-speed manual with reverse
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet, multi-plate
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Overall Length:
Approx. 1830 mm (72.0 in) (typical, confirm in manual)
Overall Width:
Approx. 1160 mm (45.7 in) (typical, confirm in manual)
Overall Height:
Approx. 1105 mm (43.5 in) (typical, confirm in manual)
Wheelbase:
Approx. 1245 mm (49.0 in) (typical, confirm in manual)
Weights
Dry Weight:
Approx. 186 kg (410 lbs) (typical, confirm in manual)
Fuel Tank Capacity:
Approx. 9.5 L (2.5 U.S. gal) (typical, confirm in manual)
🛡️ Safety Features
Ratings
Atv Safety Considerations:
Manual will cover safe operating procedures and recommended safety gear
Active Features
Braking System Type:
Hydraulic disc brakes (front and rear)
Passive Features
Lighting:
Headlights, taillight, brake light
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility/sport ATV)
Driver Assistance
Assistance Features:
N/A (No electronic driver aids typical for this era/class)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1000 km or 6 months, check manual for exact Suzuki recommendations
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions, detailed in manual
Spark Plug Replacement:
Typically every 6000 km or 12 months (specific plug type and gap in manual)
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (confirm specific type in manual)
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Brake pads, chain and sprockets, wheel bearings, carburetor jetting adjustments due to fuel variability
Potential Engine Tuning Tips:
Manual will detail carb jetting, valve clearance adjustments for optimal performance
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, known for reliable and performance-oriented powersports vehicles
Model Evolution
Ltz250 Positioning:
Positioned as a capable recreational and sport ATV, often seen as a slightly less aggressive but still potent alternative to its LTR450 sibling
Production
Production Period:
Mid-2000s (2004-2009 approximately)
🏆 Awards & Recognition
Recognitions
Atv Reviews:
Manual content is based on OEM specifications, not awards themselves. Reviews of the LT-Z250 often praise its usability and balance for recreational riding.
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