2004-2009 Suzuki Swift (RS415) Workshop Repair & Service Manual [Complete & Informative for DIY Repair]
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🏷️ Basic Information Identification Make: Suzuki Model: Swift Chassis Code: RS415 Generation Code: ZC21S/ZC31S (Global Markets) Production Years: 2004, 2005, 2006, 2007, 2008, 2009 👋 Introduction Market Position Target Audience: DIY enthusiasts, home mechanics, and professional technicians seeking comprehensive repair data Competitive Analysis Value Proposition: Offers complete and accurate official service information, distinguishing from cheaper, incomplete alternatives Key Features Completeness: 100% complete and intact, no missing pages or sections Delivery: Instant download after payment Support: Customer satisfaction guaranteed, rapid issue resolution within hours 📋 Manual Details Coverage Areas Covered Models: All models of the 2004-2009 Suzuki Swift (RS415) Page Count Estimated Page Count: Thousands (typical for comprehensive workshop manuals, exact number not specified but described as 'complete') Manual Type Manual Type: Workshop Repair & Service Manual Language Language: English Format File Format: PDF Cross Platform Compatibility: Windows, Mac, Linux 📖 Manual Coverage Systems Covered Engine Service: Complete engine service, disassembly, reassembly, removal, timing chain service, engine firing order Fuel System: Fuel and lubrication systems, carburetor rebuild/adjustments (if applicable to specific engine variants), fuel system service Electrical System: Ignition, charging, starter, battery, switches, wiring diagrams, wire/cable/hose routing, component diagnostics Chassis Components: Wheels, brakes, steering, suspension, axles, chassis assembly Transmission Service: Gearbox service, gearbox removal and installation, clutch removal and installation Cooling System: Cooling system service and repair Exhaust System: Exhaust system service and repair Bodywork: Bodywork repair and servicing information Procedures Included Maintenance: Periodic maintenance, tune-up procedures, factory maintenance schedules Repair: All factory repair procedures, fault finding, detailed repair instructions for all systems Diagnostics: Diagnostic procedures for all vehicle systems Rebuilds: Engine rebuild, component rebuild procedures Installation: Clutch installation, gearbox installation Technical Depth Depth Of Information: Highly detailed, comprehensive, covering procedures used by professional technicians and mechanics, factory-level information Diagnostic Capability: Advanced diagnostic information and fault finding Illustrations: Abundant illustrations, lots of pictures & diagrams, highly detailed printable diagrams Technical Data Specifications Section: Detailed general information and specifications, including tightening torques, service data. Lubricant Points: Specific lube points and oil types detailed. Wheel And Tire Data: Information on wheels, tires, and related servicing procedures. Brake Servicing Procedures: Comprehensive brake servicing procedures. Axle And Cv Joint Service: U-joint service procedures and CV joint service procedures. Troubleshooting Guide: Extensive fault finding sections for various systems. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable pages for garage use Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Text Search: Implied by PDF format for digital use ⚙️ Engine Specifications Primary Engine Engine Code Examples: M15A (1.5L) Performance Engine Displacement: Typically 1.5 Liters (1493 cc) for the RS415 designation, though other engine variants may exist globally Engine Type: Inline 4-cylinder, DOHC, 16-valve (VVT often featured) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Maintenance Lubricant Specifications: Refer to manual for specific oil grades (e.g., 0W-20, 5W-30) and capacities, typically API SN or higher Timing Belt Or Chain: Timing Chain (common for M15A engine) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission (MT) Optional Transmission Type Optional: 4-speed Automatic Transmission (AT) Features Transmission Fluid Spec: Refer to manual for specific transmission fluid specifications (e.g., ATF DEXRON-III or equivalent for AT, MTF for MT) 📐 Dimensions Exterior Length: Approx. 3,750 - 3,850 mm (depending on market variant) Width: Approx. 1,680 - 1,690 mm Height: Approx. 1,550 - 1,570 mm Weights Curb Weight: Approx. 950 - 1050 kg (depending on transmission and equipment) Wheelbase: Approx. 2,390 mm 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region and testing organization; often received 4 or 5 stars in Euro NCAP for earlier models. Consult specific safety reports for detailed ratings. Active Features Active Safety: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA) - availability varies by trim level Passive Features Passive Safety: Front airbags, optional side and curtain airbags, seatbelt pretensioners, ISOFIX child seat anchors 💡 Technology Features Infotainment Infotainment System: Basic AM/FM/CD audio systems were standard, with optional MP3 playback and auxiliary inputs available on higher trims. Navigation systems were rare for this generation. Driver Assistance Driver Assistance Features: Limited driver assistance features typical for the era; primarily ABS and EBD. No advanced electronic driver aids like adaptive cruise control or lane keeping assist. Connectivity Connectivity Options: Basic Bluetooth hands-free calling might have been available on later models or higher trims, often integrated into aftermarket head units. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 to 15,000 km (4,500 to 9,000 miles) or 6-12 months, depending on driving conditions and oil type. Refer to manual for specific recommendations. Spark Plug Replacement: Varies by spark plug type (e.g., standard, platinum, iridium). Iridium plugs typically last longer (e.g., 100,000+ km). Fluid Specifications Coolant Type: Ethylene glycol-based coolant, typically a long-life pink or red formulation. Refer to manual for specific Suzuki coolant...
Detailed general information and specifications, including tightening torques, service data.
Lubricant Points:
Specific lube points and oil types detailed.
Wheel And Tire Data:
Information on wheels, tires, and related servicing procedures.
Brake Servicing Procedures:
Comprehensive brake servicing procedures.
Axle And Cv Joint Service:
U-joint service procedures and CV joint service procedures.
Troubleshooting Guide:
Extensive fault finding sections for various systems.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable pages for garage use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Text Search:
Implied by PDF format for digital use
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
M15A (1.5L)
Performance
Engine Displacement:
Typically 1.5 Liters (1493 cc) for the RS415 designation, though other engine variants may exist globally
Engine Type:
Inline 4-cylinder, DOHC, 16-valve (VVT often featured)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Maintenance
Lubricant Specifications:
Refer to manual for specific oil grades (e.g., 0W-20, 5W-30) and capacities, typically API SN or higher
Timing Belt Or Chain:
Timing Chain (common for M15A engine)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission (MT)
Optional
Transmission Type Optional:
4-speed Automatic Transmission (AT)
Features
Transmission Fluid Spec:
Refer to manual for specific transmission fluid specifications (e.g., ATF DEXRON-III or equivalent for AT, MTF for MT)
📐 Dimensions
Exterior
Length:
Approx. 3,750 - 3,850 mm (depending on market variant)
Width:
Approx. 1,680 - 1,690 mm
Height:
Approx. 1,550 - 1,570 mm
Weights
Curb Weight:
Approx. 950 - 1050 kg (depending on transmission and equipment)
Wheelbase:
Approx. 2,390 mm
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by region and testing organization; often received 4 or 5 stars in Euro NCAP for earlier models. Consult specific safety reports for detailed ratings.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA) - availability varies by trim level
Passive Features
Passive Safety:
Front airbags, optional side and curtain airbags, seatbelt pretensioners, ISOFIX child seat anchors
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD audio systems were standard, with optional MP3 playback and auxiliary inputs available on higher trims. Navigation systems were rare for this generation.
Driver Assistance
Driver Assistance Features:
Limited driver assistance features typical for the era; primarily ABS and EBD. No advanced electronic driver aids like adaptive cruise control or lane keeping assist.
Connectivity
Connectivity Options:
Basic Bluetooth hands-free calling might have been available on later models or higher trims, often integrated into aftermarket head units.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 15,000 km (4,500 to 9,000 miles) or 6-12 months, depending on driving conditions and oil type. Refer to manual for specific recommendations.
Spark Plug Replacement:
Varies by spark plug type (e.g., standard, platinum, iridium). Iridium plugs typically last longer (e.g., 100,000+ km).
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant, typically a long-life pink or red formulation. Refer to manual for specific Suzuki coolant P/N.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Clutch wear, suspension components (bushings, ball joints), exhaust system rust, potential ignition coil issues (depending on engine management).
Transmission Notes:
Some manual transmissions might exhibit minor notchiness with age; automatic transmissions generally reliable but fluid changes are critical.
📚 Vehicle History
Brand Heritage
Suzuki Automotive History:
Suzuki has a long history of producing reliable and affordable vehicles, known for their compact car expertise.
Model Evolution
Swift Model Line:
The RS415 represents the second generation of the global Suzuki Swift, succeeding the cult classic Ignis-based model and laying the groundwork for future generations.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with significant production facilities in Hungary (for European markets) and India (as Maruti Suzuki Swift).
🏆 Awards & Recognition
Recognitions
General Recognition:
The Suzuki Swift (particularly the second generation) generally received positive reviews for its sporty handling, fuel efficiency, and affordability in the compact car segment.
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