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Suzuki SX4 2007 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: SX4 Year: 2007 Codes Vehicle Chassis Code: RW415/RW420 (FWD), EY415/EY420 (4WD) 👋 Introduction Market Position Vehicle Segment: Subcompact crossover SUV Suzuki Sx4 Positioning: The Suzuki SX4 was positioned as an affordable, versatile, and fuel-efficient compact crossover, offering a higher driving position than a traditional sedan and optional all-wheel drive. Competitive Analysis Primary Competitors 2007: Ford Focus, Honda Fit, Toyota Yaris, Nissan Versa, Chevrolet Aveo, Mitsubishi Lancer. Key Features Suzuki Sx4 Design: Distinctive styling with a raised ride height, available all-wheel drive (i-AWD), practical interior space, and a focus on value for money. Manual Value Proposition: Provides detailed, factory-level repair and maintenance information essential for DIY enthusiasts and professional mechanics alike, enabling accurate diagnostics and repairs to keep the Suzuki SX4 in optimal condition. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: Digital (PDF) Page Count Estimated Page Count: 1500+ 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valves, timing system (belts/chains), lubrication system (oil pump, filter, oil cooler), cooling system (radiator, water pump, thermostat, hoses, fan). Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel lines, evaporative emission control (EVAP). Ignition System: Spark plugs, ignition coils, crankshaft position sensor, camshaft position sensor, ignition control module. Exhaust System: Exhaust manifold, catalytic converter, muffler, oxygen sensors (O2 sensors), exhaust pipes, heat shields. Transmission Manual: Clutch assembly (clutch disc, pressure plate, release bearing), transmission case, gears, synchros, shift forks, linkage, transfer case (if applicable), transmission fluid specifications and capacity. Transmission Automatic: Torque converter, valve body, planetary gear sets, clutch packs, seals, transmission fluid specifications and capacity, electronic control unit (ECU) interface. Drivetrain: Front wheel drive axle shafts, CV joints, constant velocity boots, rear axle (if applicable), propeller shaft (4WD), differential (if applicable), wheel bearings, hub assemblies. Suspension Front: MacPherson struts, control arms, ball joints, stabilizer bar, bushings, steering knuckle, spring, shock absorber. Suspension Rear: Torsion beam axle (FWD), multi-link independent suspension (some variants), trailing arms, shock absorbers, springs, bushings, stabilizer bar. Steering System: Power steering pump, steering rack, tie rods, steering column, steering wheel, universal joints, steering fluid specifications. Brake System: Front disc brakes (caliper, rotor, pads), rear drum brakes or disc brakes (caliper, rotor, pads), brake master cylinder, brake booster, brake lines (hydraulic and flexible), parking brake system, ABS system components (ABS control module, wheel speed sensors, hydraulic unit). Electrical System Power: Battery, alternator, starter motor, voltage regulator, wiring harness (power distribution), fuses, relays. Electrical System Lighting: Headlights (low/high beam, bulbs), taillights, brake lights, turn signals, interior lighting, fog lights, bulb replacement procedures. Electrical System Instruments: Instrument cluster (speedometer, tachometer, fuel gauge, temperature gauge), warning lights, warning chimes, trip computer. Body Exterior: Body panels (hood, fenders, doors, trunk lid, bumpers), door mechanisms (latches, hinges, handles, locks), windows (glass, regulators, seals), mirrors, windshield wipers, washer system. Body Interior: Seats, seat belts, dashboard, interior trim panels, center console, headliner, carpeting, HVAC controls, audio system, airbags system components. Heating Ventilation Air Conditioning HVAC: Blower motor, evaporator core, condenser, compressor, refrigerant lines, expansion valve, heater core, HVAC control module, cabin air filter, AC system charging and evacuation procedures. Safety Systems Airbags: Airbag control module, frontal airbags, side airbags, curtain airbags, seat belt pretensioners, airbag sensor locations and replacement procedures, SRS system warnings. Safety Systems ABS: Anti-lock Braking System (ABS) operation, ABS control module, wheel speed sensors, hydraulic modulator, ABS diagnostics, ABS bleeding procedures. Procedures Included Routine Maintenance: Oil and filter change, air filter replacement, cabin air filter replacement, spark plug replacement, coolant flush and fill, brake fluid flush, transmission fluid change, differential fluid change, power steering fluid change, wiper blade replacement, bulb replacement. Troubleshooting: Diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting guides for common drivability issues, electrical system diagnostics, starting and charging system diagnosis, brake system issues, HVAC system problems. Repair And Rebuild: Engine internal component replacement (pistons, rings, bearings), cylinder head gasket replacement, timing belt/chain replacement, clutch replacement, transmission overhaul, brake component replacement (rotors, pads, calipers), suspension component replacement (struts, control arms), steering rack replacement, alternator replacement, starter motor replacement. Disassembly And Assembly: Detailed step-by-step procedures for removing and installing major components like the engine, transmission, suspension, brakes, interior trim, and body panels. Electrical Diagnostics: Wiring diagrams, component testing procedures, fuse and relay identification, circuit testing, troubleshooting electrical faults. Torque Specifications: Precise torque values for all critical fasteners in engine, transmission, chassis, and suspension components to ensure proper assembly and prevent component failure. Technical Depth Diagnostic Tools Required: Scan tools (OBD-II scanner), multimeters, fuel pressure gauge, compression tester, vacuum gauge, brake bleeding kit, torque wrench, specialized Suzuki diagnostic tools (if any). Diagnostic Procedures: Advanced diagnostic trees, data stream analysis for engine control module (ECM) and transmission control module (TCM), component actuation tests. Wiring Diagrams: Comprehensive electrical schematics for...
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Art.-Nr: 370311
Sammlungen: ALL Suzuki

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Stichworte: 2007 Car Cars Suzuki SX4
Suzuki SX4 2007 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
SX4
Year:
2007
Codes
Vehicle Chassis Code:
RW415/RW420 (FWD), EY415/EY420 (4WD)
👋 Introduction
Market Position
Vehicle Segment:
Subcompact crossover SUV
Suzuki Sx4 Positioning:
The Suzuki SX4 was positioned as an affordable, versatile, and fuel-efficient compact crossover, offering a higher driving position than a traditional sedan and optional all-wheel drive.
Competitive Analysis
Primary Competitors 2007:
Ford Focus, Honda Fit, Toyota Yaris, Nissan Versa, Chevrolet Aveo, Mitsubishi Lancer.
Key Features
Suzuki Sx4 Design:
Distinctive styling with a raised ride height, available all-wheel drive (i-AWD), practical interior space, and a focus on value for money.
Manual Value Proposition:
Provides detailed, factory-level repair and maintenance information essential for DIY enthusiasts and professional mechanics alike, enabling accurate diagnostics and repairs to keep the Suzuki SX4 in optimal condition.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Digital (PDF)
Page Count
Estimated Page Count:
1500+
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valves, timing system (belts/chains), lubrication system (oil pump, filter, oil cooler), cooling system (radiator, water pump, thermostat, hoses, fan).
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel lines, evaporative emission control (EVAP).
Ignition System:
Spark plugs, ignition coils, crankshaft position sensor, camshaft position sensor, ignition control module.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, oxygen sensors (O2 sensors), exhaust pipes, heat shields.
Transmission Manual:
Clutch assembly (clutch disc, pressure plate, release bearing), transmission case, gears, synchros, shift forks, linkage, transfer case (if applicable), transmission fluid specifications and capacity.
Transmission Automatic:
Torque converter, valve body, planetary gear sets, clutch packs, seals, transmission fluid specifications and capacity, electronic control unit (ECU) interface.
Drivetrain:
Front wheel drive axle shafts, CV joints, constant velocity boots, rear axle (if applicable), propeller shaft (4WD), differential (if applicable), wheel bearings, hub assemblies.
Suspension Front:
MacPherson struts, control arms, ball joints, stabilizer bar, bushings, steering knuckle, spring, shock absorber.
Suspension Rear:
Torsion beam axle (FWD), multi-link independent suspension (some variants), trailing arms, shock absorbers, springs, bushings, stabilizer bar.
Steering System:
Power steering pump, steering rack, tie rods, steering column, steering wheel, universal joints, steering fluid specifications.
Brake System:
Front disc brakes (caliper, rotor, pads), rear drum brakes or disc brakes (caliper, rotor, pads), brake master cylinder, brake booster, brake lines (hydraulic and flexible), parking brake system, ABS system components (ABS control module, wheel speed sensors, hydraulic unit).
Electrical System Power:
Battery, alternator, starter motor, voltage regulator, wiring harness (power distribution), fuses, relays.
Electrical System Lighting:
Headlights (low/high beam, bulbs), taillights, brake lights, turn signals, interior lighting, fog lights, bulb replacement procedures.
Electrical System Instruments:
Instrument cluster (speedometer, tachometer, fuel gauge, temperature gauge), warning lights, warning chimes, trip computer.
Body Exterior:
Body panels (hood, fenders, doors, trunk lid, bumpers), door mechanisms (latches, hinges, handles, locks), windows (glass, regulators, seals), mirrors, windshield wipers, washer system.
Body Interior:
Seats, seat belts, dashboard, interior trim panels, center console, headliner, carpeting, HVAC controls, audio system, airbags system components.
Heating Ventilation Air Conditioning HVAC:
Blower motor, evaporator core, condenser, compressor, refrigerant lines, expansion valve, heater core, HVAC control module, cabin air filter, AC system charging and evacuation procedures.
Safety Systems Airbags:
Airbag control module, frontal airbags, side airbags, curtain airbags, seat belt pretensioners, airbag sensor locations and replacement procedures, SRS system warnings.
Safety Systems ABS:
Anti-lock Braking System (ABS) operation, ABS control module, wheel speed sensors, hydraulic modulator, ABS diagnostics, ABS bleeding procedures.
Procedures Included
Routine Maintenance:
Oil and filter change, air filter replacement, cabin air filter replacement, spark plug replacement, coolant flush and fill, brake fluid flush, transmission fluid change, differential fluid change, power steering fluid change, wiper blade replacement, bulb replacement.
Troubleshooting:
Diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting guides for common drivability issues, electrical system diagnostics, starting and charging system diagnosis, brake system issues, HVAC system problems.
Repair And Rebuild:
Engine internal component replacement (pistons, rings, bearings), cylinder head gasket replacement, timing belt/chain replacement, clutch replacement, transmission overhaul, brake component replacement (rotors, pads, calipers), suspension component replacement (struts, control arms), steering rack replacement, alternator replacement, starter motor replacement.
Disassembly And Assembly:
Detailed step-by-step procedures for removing and installing major components like the engine, transmission, suspension, brakes, interior trim, and body panels.
Electrical Diagnostics:
Wiring diagrams, component testing procedures, fuse and relay identification, circuit testing, troubleshooting electrical faults.
Torque Specifications:
Precise torque values for all critical fasteners in engine, transmission, chassis, and suspension components to ensure proper assembly and prevent component failure.
Technical Depth
Diagnostic Tools Required:
Scan tools (OBD-II scanner), multimeters, fuel pressure gauge, compression tester, vacuum gauge, brake bleeding kit, torque wrench, specialized Suzuki diagnostic tools (if any).
Diagnostic Procedures:
Advanced diagnostic trees, data stream analysis for engine control module (ECM) and transmission control module (TCM), component actuation tests.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems, including power distribution, lighting, engine controls, transmission controls, ABS, airbags, and accessories.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Fully searchable text for quick access to information.
Printability:
Printable pages for physical reference.
Print Quality
Image Resolution:
High-resolution diagrams and illustrations for clarity.
Binding Type
Format Detail:
Digital Download (No physical binding)
Paper Type
Format Detail:
Digital (No paper type)
⚙️ Engine Specifications
Primary Engine
Engine Code Usdm:
M15A (1.5L), M16A (1.6L), J20A (2.0L - some markets)
Engine Type Common:
Inline 4-cylinder, DOHC, 16-valve
Displacement Common:
1.5 liters (1493 cc) or 1.6 liters (1586 cc)
Performance
Horsepower 1.6L:
Approx. 102-107 hp @ 6000 rpm (market dependent)
Torque 1.6L:
Approx. 103-105 lb-ft @ 4000 rpm (market dependent)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type Recommendation:
Unleaded gasoline (Octane rating typically 87 or higher)
Engine Management
ECU Type:
Engine Control Unit (ECU) or Powertrain Control Module (PCM) with CAN bus communication.
🔧 Transmission
Standard
Transmission Type FWD:
5-speed Manual Transmission
Optional
Transmission Type AWD:
4-speed Automatic Transmission
Features
AWD System:
i-AWD (Intelligent All-Wheel Drive) with driver-selectable modes (e.g., 2WD, 4WD Auto, 4WD Lock).
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-80 or 75W-90
Automatic Transmission Fluid:
ATF DEXRON III or equivalent (check specific model application)
📐 Dimensions
Exterior
Length:
Approx. 4135 mm (162.8 in)
Width:
Approx. 1770 mm (69.7 in)
Height:
Approx. 1600 mm (63.0 in)
Wheelbase:
Approx. 2500 mm (98.4 in)
Weights
Curb Weight FWD:
Approx. 1150 - 1200 kg (2535 - 2645 lbs)
Curb Weight AWD:
Approx. 1250 - 1300 kg (2755 - 2865 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 4-star passenger (when equipped with side airbags)
NHTSA Side Impact:
5-star driver, 4-star rear passenger (when equipped with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Electronic Stability Control:
Available Electronic Stability Control (ESC) on some models/trims.
Passive Features
Airbags Standard:
Front dual-stage airbags, front side-impact airbags.
Airbags Optional:
Side-curtain airbags (often part of higher trim levels or option packages).
Seat Belts:
Three-point seat belts with pretensioners and load limiters for front seats, three-point seat belts for rear seats.
💡 Technology Features
Infotainment
Audio System Standard:
AM/FM/CD stereo system with 4 speakers. Optional premium audio with subwoofer and MP3 compatibility.
Connectivity Options:
Auxiliary audio input jack (standard on many trims).
Driver Assistance
Cruise Control:
Available cruise control on higher trim levels.
Keyless Entry:
Available keyless entry and push-button start on some models.
🔧 Maintenance
Service Intervals Engine Oil
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first. (Consult manual for severe driving conditions).
Service Intervals Filters
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Service Intervals Spark Plugs
Spark Plug Replacement:
Every 60,000 miles (96,000 km) using Iridium-tipped spark plugs.
Service Intervals Coolant
Coolant Replacement:
First replacement at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) or 24 months thereafter.
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-30 (API SN or higher recommended)
Engine Oil Capacity:
Approx. 4.0 - 4.3 liters (4.2 - 4.5 US quarts) with filter change.
Engine Coolant Type:
Suzuki Super Long Life Coolant (or equivalent silicate-free, extended-life antifreeze)
Known Issues
Common Complaints 2007 Sx4:
Occasional reports of premature wheel bearing wear, early brake pad wear, potential for exhaust system rust on older vehicles, and minor electrical gremlins (e.g., power window issues) can be found in owner forums, though generally considered reliable.
📚 Vehicle History
Brand Heritage
Suzuki Automotive Legacy:
Suzuki has a long history in automotive manufacturing, known for producing reliable and economical vehicles, particularly in the compact and small SUV segments.
Model Evolution
Sx4 First Generation:
The SX4 was introduced globally in 2005 (as a successor to the Suzuki Aerio/Liana). The 2007 model year represents a key period in its first generation, known for its versatile hatchback and sedan body styles, and its distinct i-AWD system.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Kosai plant) and also assembled in other global locations depending on the market.
🏆 Awards & Recognition
Recognitions
Consumers Digest Best Buy:
The Suzuki SX4 has been recognized by various publications, including Consumers Digest, for offering good value and features for its price point.
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