Suzuki SX4 RW415 RW416 RW420 Workshop Service Repair Manual Ultimate (English French German Spanish)
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🏷️ Basic Information Identification Make: Suzuki Model: SX4 Generation First Generation Years: 2006-2014 Codes Chassis Codes: RW415, RW416, RW420 Engine Codes Rw415: M15A Engine Codes Rw416: M16A Engine Codes Rw420: J20A 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced mechanics alike Competitive Analysis Value Proposition: Comprehensive coverage, detailed instructions, and extensive illustrations at a fraction of the cost of dealership service manuals Key Features Completeness: 100% complete and intact, no missing/corrupt pages Download Access: Instant download for immediate use Multilingual Support: Includes versions in English, French, German, and Spanish Vin Decoding: Instructions on VIN number decoding for model differentiation 📋 Manual Details Coverage Areas Covered Regions: Global (Specific models for Hong Kong and Taiwan noted) Page Count Total Pages English: Over 3,900 Total Pages Approximate: Approximately 4,000 Manual Type Type: Workshop Service Repair Manual Language Languages: English, French, German, Spanish Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine Mechanical, Engine Control System, Engine Coolant, Lubrication System, Starting System, Ignition System, Fuel System, Emission Control Systems, SFI System, Partial Engine Transmission: Manual Transaxle System, Manual Transaxle Oil, Manual Transaxle Assy, Torque Converter Clutch Drivetrain: Drive Shaft, Differential Case Assy, Rear Axle Hub, Rear Axle Beam, Output Shaft Assy, Input Shaft Assy Suspension Steering: Rear Suspension System, Rear Suspension, Steering System, Steering Sensor, Steering Column, Power Steering, Power Steering Link Assy Brakes: Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Parking Brake, Parking Brake Cable, Parking Brake Lever, Skid Control Sensor, Yaw Rate Sensor Wheels Tires: Wheel And Tire System, Rear Wheel Alignment, Tire & Wheel Body Exterior: Body Repair, Roof Headlining, Roof Drip Side Finish Moulding, Side Mudguard, Rear Bumper, Hood, Front End Body Panel, Exterior Trim, Doors, Door Panels, Door Handles, Door Locks, Convertible Top System (if applicable), Sun Roof System, Sun Roof, Windshield Glass, Quarter Window Assy Body Interior: Interior Trim, Instrument Panel, Center Cluster Module Switch, Seats, Seat Belts, Seat Belt Warning System, Airbag Systems (SRS), Curtain Shield Air Bag Assy, Side Air Bag Sensor Assy, Passenger Air Bag Assy, Center Air Bag Sensor Assy, Seat Position Air Bag Sensor Electrical Lighting: Lighting System, Combination Meter, Instrument Panel, Center Stop Lamp Assy, Side Turn Signal Lamp Assy, Rear Combination Lamp Assy, License Plate Lamp Assy, Headlight System, Headlight Assembly, Taillight Assembly, Interior Lighting, Exterior Lighting, Power Window Control System, Power Door Lock Control System, Power Mirror Control System, Horn, Horn Button Assy, Windshield Wiper Switch Assy, Wiper And Washer System, Wiper & Washer, Washer Nozzle, Rear Wiper Rubber, Rear Wiper Motor Assy, Windshield Wiper Motor Assy, Antenna, Radio Receiver Assy, Speakers, Charging System, Starter Assy, Starter Switch, Spiral Cable Sub-Assy Climate Control: Cooling System, Cooling Fan System, Heater Radiator Assy, Receiver Condenser Assy, Air Conditioning System Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, inspections Repair: Engine overhaul, transmission overhaul, brake system repair, suspension and steering repair, electrical component replacement, body panel repair and replacement, interior component repair Diagnostics: Troubleshooting guides, symptom-based diagnostics, electrical system diagnostics, engine diagnostics Electrical Diagnostics: Wiring Diagrams, Wire Harness Repair, diagnosis and repair of electrical circuits, sensors, actuators, and control modules Component Replacement: Detailed instructions for replacing all major and minor components, including detailed sub-steps Technical Specifications: Torque specifications, clearances, fluid capacities, component dimensions, electrical specifications Troubleshooting: Comprehensive troubleshooting sections for common and uncommon issues across all vehicle systems Technical Depth Depth: Complete disassembly and reassembly procedures, detailed component testing, advanced diagnostics, and repair strategies 📊 Manual Specifications File Format File Type: PDF Compatibility: Windows, Mac, Linux Print Quality Printable: Yes, without restriction Illustration Quality: Detailed illustrations, drawings, and photos, including enlarged insets for detailed part examination Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) Navigation Navigation Method: Easy navigation via main menu, numbered table of contents Searchability Text Search: Likely searchable PDF content ⚙️ Engine Specifications Primary Engine Engine Rw415: 1.5L (M15A) Inline-4 Petrol Engine Rw416: 1.6L (M16A) Inline-4 Petrol Engine Rw420: 2.0L (J20A) Inline-4 Petrol Performance Horsepower Rw415 Approx: 102-110 PS Torque Rw415 Approx: 133-145 Nm Horsepower Rw416 Approx: 110-120 PS Torque Rw416 Approx: 150-156 Nm Horsepower Rw420 Approx: 140-145 PS Torque Rw420 Approx: 180-183 Nm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI), Sequential Fuel Injection (SFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Options: 5-speed Manual, 4-speed Automatic Optional Transmission Options: Continuously Variable Transmission (CVT) - Availability varied by market and engine Features Drive Type: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) - i-AWD System 📐 Dimensions Exterior Body Styles: Hatchback, Sedan Length Approx Hatchback: 4100-4135 mm Length Approx Sedan: 4490 mm Width Approx: 1690-1715 mm Height Approx: 1560-1580 mm Weights Curb Weight Approx: 1150-1350 kg (depending on engine and drivetrain) 🛡️ Safety Features Ratings E Ncap Rating Approx: 4-star (for early models, varies by...
Wheel And Tire System, Rear Wheel Alignment, Tire & Wheel
Body Exterior:
Body Repair, Roof Headlining, Roof Drip Side Finish Moulding, Side Mudguard, Rear Bumper, Hood, Front End Body Panel, Exterior Trim, Doors, Door Panels, Door Handles, Door Locks, Convertible Top System (if applicable), Sun Roof System, Sun Roof, Windshield Glass, Quarter Window Assy
Body Interior:
Interior Trim, Instrument Panel, Center Cluster Module Switch, Seats, Seat Belts, Seat Belt Warning System, Airbag Systems (SRS), Curtain Shield Air Bag Assy, Side Air Bag Sensor Assy, Passenger Air Bag Assy, Center Air Bag Sensor Assy, Seat Position Air Bag Sensor
Electrical Lighting:
Lighting System, Combination Meter, Instrument Panel, Center Stop Lamp Assy, Side Turn Signal Lamp Assy, Rear Combination Lamp Assy, License Plate Lamp Assy, Headlight System, Headlight Assembly, Taillight Assembly, Interior Lighting, Exterior Lighting, Power Window Control System, Power Door Lock Control System, Power Mirror Control System, Horn, Horn Button Assy, Windshield Wiper Switch Assy, Wiper And Washer System, Wiper & Washer, Washer Nozzle, Rear Wiper Rubber, Rear Wiper Motor Assy, Windshield Wiper Motor Assy, Antenna, Radio Receiver Assy, Speakers, Charging System, Starter Assy, Starter Switch, Spiral Cable Sub-Assy
Climate Control:
Cooling System, Cooling Fan System, Heater Radiator Assy, Receiver Condenser Assy, Air Conditioning System
Multiple Airbags (Front, Side, Curtain), Seat Belt Pretensioners, Whiplash Protection System
💡 Technology Features
Infotainment
Infotainment Features:
Base models typically featured a standard AM/FM/CD audio system. Higher trims could include MP3 compatibility, auxiliary input, and optional navigation systems or premium audio.
Driver Assistance
Driver Assistance Features:
Key driver assistance features include ABS, EBD, and optional ESP. Cruise control was available on higher trims.
Connectivity
Connectivity Options:
Bluetooth hands-free calling and audio streaming became available on later models and higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km or 12 months, whichever comes first (check manual for specific oil type)
Air Filter Replacement:
Every 30,000 km or as needed based on driving conditions
Spark Plug Replacement:
100,000 km for iridium spark plugs (typical for M16A/J20A, check manual)
Coolant Replacement:
Every 45,000 km or 3 years
Fluid Specifications
Engine Oil Type:
API SN, ILSAC GF-5, SAE 0W-20 or 5W-30 (refer to specific engine and climate)
Engine Oil Capacity M16A Approx:
3.7 Liters (with filter)
Engine Oil Capacity J20A Approx:
4.1 Liters (with filter)
Coolant Type:
Suzuki Super Long Life Coolant (SLLC) or equivalent (typically ethylene glycol based, pink/red)
Brake Fluid Type:
DOT 3 or DOT 4 (check reservoir cap)
Transmission Fluid At Approx:
Suzuki ATF 3314 or Dexron III (check manual for exact specification)
Known Issues
Common Problems:
Early models may experience some electrical gremlins, potential for clutch wear on manual transmissions with high mileage, and some suspension component wear. Catalytic converter issues can occur in high-mileage vehicles.
AWD System Care:
Regular inspection and fluid changes for the AWD coupling unit are recommended to prevent premature wear.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Suzuki Motor Corporation is a Japanese multinational corporation headquartered in Minami-ku, Hamamatsu, Japan. Known for producing a wide range of vehicles, motorcycles, and engines.
Model Evolution
Sx4 Development:
The SX4 was developed as a collaboration between Suzuki and Fiat. It was designed to be a global compact car offering versatility, affordability, and a degree of ruggedness, often marketed as a 'crossover' or 'sport compact'.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Kosai Plant) and Hungary (Magyar Suzuki Zrt.). Models for specific markets like Hong Kong and Taiwan also indicate local assembly or specific variants.
🏆 Awards & Recognition
Recognitions
General Recognition:
While specific awards for the SX4 vary by region and year, it was generally recognized as a practical and affordable compact car with a reputation for reliability and good value for money. Its AWD system also received positive mentions in markets with challenging weather.
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