🏷️ Basic Information Identification Make: Terex Model: TA400 Articulated Dump Truck Product Type: Operating Manual 👋 Introduction Market Position Segment: Heavy Construction Equipment - Articulated Dump Trucks Competitive Analysis Competitors: Caterpillar (740 GC, 745), Volvo (A35G, A40G), Bell Equipment (B45E), Komatsu (HM400-5) Key Features Vehicle Purpose: Designed for efficient material transport in mining, quarrying, and construction applications requiring high payload capacity and robust performance over challenging terrain. Articulated Design: Allows for excellent maneuverability in tight job sites and adverse terrain. Payload Capacity: High payload capacity for efficient bulk material transport. Robust Construction: Built for demanding environments and continuous operation. Target Audience User Base: Operators, maintenance personnel, fleet managers, and supervisors involved in the operation and upkeep of Terex TA400 articulated dump trucks. 📋 Manual Details Coverage Areas Covered Sections: Introduction, Safety, Controls and Operating, Operating the Machine, Working the Machine, Roading, Moving a Disabled Machine, Lubrication and Servicing, Technical Data, Symbol Identification, and More Manual Type Type: Operating Manual Language Language: English Format File Format: PDF Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader & WinZip Page Count Estimated Pages: Content suggests a comprehensive manual; typically, such operating manuals can range from 150 to 300+ pages depending on the detail and number of variants covered. 📖 Manual Coverage Systems Covered Primary Systems: Machine operation, safety protocols, control systems, lubrication and servicing procedures, technical data, symbolic identification Articulation Steering: Covers the operation and basic understanding of the articulated steering system for maneuvering. Braking System: Operational aspects and safety related to the braking system (often hydraulic or air-actuated disc brakes). Dumping Mechanism: Procedures for operating the hydraulic tipping body for material discharge. Procedures Included Operational Procedures: Safe operation, machine control usage, working and roading procedures, handling disabled machines, routine maintenance and servicing Pre Operation Checks: Daily, weekly, and monthly checks as outlined in the 'Lubrication and Servicing' section. Start Up Shut Down: Correct procedures for starting and stopping the engine and machine. Troubleshooting Guide: Basic troubleshooting for common operational issues and warning indicators. Technical Depth Depth: Comprehensive operating guidance, essential safety information, routine maintenance, and technical specifications relevant to the TA400 Articulated Dump Truck Scope: Focuses on the 'how-to' of operating and performing routine checks and basic maintenance, rather than in-depth component rebuilds or complex electrical diagnostics typically found in a Service Manual. Technical Areas Diagnostic Information: While primarily an operating manual, it will likely include troubleshooting guidance for common operational issues, as referenced in sections like 'Moving a Disabled Machine' and 'Lubrication and Servicing'. 📊 Manual Specifications File Attributes Printability: All pages are printable Searchability: PDF format typically allows for text search functionality, enhancing usability. Delivery Delivery Method: Instant Download (No waiting) Cost Saving Benefits: Saves money on postage and packaging Binding Type Binding: Digital (PDF format) - No physical binding. Paper Type Paper Quality: Not applicable as it is a digital download. ⚙️ Engine Specifications Primary Engine Engine Make Model: Cummins QSX11.9 (typical for this class and era, subject to specific TA400 variants) Performance Horsepower: Approx. 350-400 hp (dependent on specific engine tune and model year) Torque: Approx. 1300-1500 lb-ft (dependent on specific engine tune and model year) Fuel System Fuel Type: Diesel Emission Controls Emission Standards: Subject to the model year, likely compliant with Tier 3, Tier 4 Interim, or Tier 4 Final emission standards, impacting engine management and maintenance. 🔧 Transmission Standard Transmission Type: Allison 6-speed automatic transmission (common for heavy-duty off-road applications) Features Transmission Features: Torque converter, automatic shifting, controlled power delivery for various load and terrain conditions. Gear Ratios Gear Ratios: Specific gear ratios are proprietary and would be detailed in the technical data section (Section 9) of the manual. 📐 Dimensions Cargo Payload Capacity: Approx. 40 US tons (40,000 lbs / 18,144 kg) Body Capacity Heaped: Approx. 26-30 cubic yards (20-23 cubic meters) heaped. Weights Operating Weight: Varies by configuration, but typically in the range of 65,000 - 75,000 lbs (29,500 - 34,000 kg) Front Axle Weight: Specified per axle load limits in manual. Rear Axle Weight: Specified per axle load limits in manual. Exterior Overall Length: Variable based on body configuration, typically around 30-35 feet (9-11 meters). Overall Width: Typically around 10-11 feet (3-3.4 meters) for the main body. Overall Height: Typically around 11-12 feet (3.4-3.7 meters) to the top of the cab. 🛡️ Safety Features Active Features Operational Safety: Focus on operator visibility, ergonomic controls, braking systems, and stability features inherent in articulated design. Passive Features Operator Protection: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) cab, seat belts, emergency stops. Ratings Rollover Protection: Certified ROPS (Roll-Over Protective Structure) integrated into the cab structure. Falling Object Protection: Certified FOPS (Falling Object Protective Structure) for the cab. 💡 Technology Features Infotainment Cabin Features: Operator comfort features include ergonomic seating, climate control (HVAC), and straightforward instrument...
Designed for efficient material transport in mining, quarrying, and construction applications requiring high payload capacity and robust performance over challenging terrain.
Articulated Design:
Allows for excellent maneuverability in tight job sites and adverse terrain.
Payload Capacity:
High payload capacity for efficient bulk material transport.
Robust Construction:
Built for demanding environments and continuous operation.
Target Audience
User Base:
Operators, maintenance personnel, fleet managers, and supervisors involved in the operation and upkeep of Terex TA400 articulated dump trucks.
📋 Manual Details
Coverage Areas
Covered Sections:
Introduction, Safety, Controls and Operating, Operating the Machine, Working the Machine, Roading, Moving a Disabled Machine, Lubrication and Servicing, Technical Data, Symbol Identification, and More
Manual Type
Type:
Operating Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Page Count
Estimated Pages:
Content suggests a comprehensive manual; typically, such operating manuals can range from 150 to 300+ pages depending on the detail and number of variants covered.
📖 Manual Coverage
Systems Covered
Primary Systems:
Machine operation, safety protocols, control systems, lubrication and servicing procedures, technical data, symbolic identification
Articulation Steering:
Covers the operation and basic understanding of the articulated steering system for maneuvering.
Braking System:
Operational aspects and safety related to the braking system (often hydraulic or air-actuated disc brakes).
Dumping Mechanism:
Procedures for operating the hydraulic tipping body for material discharge.
Procedures Included
Operational Procedures:
Safe operation, machine control usage, working and roading procedures, handling disabled machines, routine maintenance and servicing
Pre Operation Checks:
Daily, weekly, and monthly checks as outlined in the 'Lubrication and Servicing' section.
Start Up Shut Down:
Correct procedures for starting and stopping the engine and machine.
Troubleshooting Guide:
Basic troubleshooting for common operational issues and warning indicators.
Technical Depth
Depth:
Comprehensive operating guidance, essential safety information, routine maintenance, and technical specifications relevant to the TA400 Articulated Dump Truck
Scope:
Focuses on the 'how-to' of operating and performing routine checks and basic maintenance, rather than in-depth component rebuilds or complex electrical diagnostics typically found in a Service Manual.
Technical Areas
Diagnostic Information:
While primarily an operating manual, it will likely include troubleshooting guidance for common operational issues, as referenced in sections like 'Moving a Disabled Machine' and 'Lubrication and Servicing'.
📊 Manual Specifications
File Attributes
Printability:
All pages are printable
Searchability:
PDF format typically allows for text search functionality, enhancing usability.
Delivery
Delivery Method:
Instant Download (No waiting)
Cost Saving
Benefits:
Saves money on postage and packaging
Binding Type
Binding:
Digital (PDF format) - No physical binding.
Paper Type
Paper Quality:
Not applicable as it is a digital download.
⚙️ Engine Specifications
Primary Engine
Engine Make Model:
Cummins QSX11.9 (typical for this class and era, subject to specific TA400 variants)
Performance
Horsepower:
Approx. 350-400 hp (dependent on specific engine tune and model year)
Torque:
Approx. 1300-1500 lb-ft (dependent on specific engine tune and model year)
Fuel System
Fuel Type:
Diesel
Emission Controls
Emission Standards:
Subject to the model year, likely compliant with Tier 3, Tier 4 Interim, or Tier 4 Final emission standards, impacting engine management and maintenance.
🔧 Transmission
Standard
Transmission Type:
Allison 6-speed automatic transmission (common for heavy-duty off-road applications)
Features
Transmission Features:
Torque converter, automatic shifting, controlled power delivery for various load and terrain conditions.
Gear Ratios
Gear Ratios:
Specific gear ratios are proprietary and would be detailed in the technical data section (Section 9) of the manual.
Certified ROPS (Roll-Over Protective Structure) integrated into the cab structure.
Falling Object Protection:
Certified FOPS (Falling Object Protective Structure) for the cab.
💡 Technology Features
Infotainment
Cabin Features:
Operator comfort features include ergonomic seating, climate control (HVAC), and straightforward instrument clusters for monitoring machine status.
Driver Assistance
Operational Aids:
Features may include electronic engine control, transmission control, and potentially advanced diagnostics accessible through the machine's systems.
Connectivity
Telematics Capability:
Modern Terex equipment often includes telematics for fleet management, remote diagnostics, and performance monitoring, though this manual focuses on operation.
🔧 Maintenance
Service Intervals
Lubrication Schedule:
Detailed lubrication points and intervals for engine, transmission, articulation joints, steering, and suspension components will be found in Section 8 of the manual.
Engine Oil Change Interval:
Typically every 250-500 operating hours, depending on operating conditions and oil analysis. Detailed schedule in manual.
Fuel Filter Replacement:
As per manufacturer recommendations, often at engine oil change intervals or based on system pressure readings.
Hydraulic Filter Replacement:
Typically every 500-1000 operating hours, depending on operating conditions and fluid analysis. Details in manual.
Fluid Specifications
Engine Oil Type:
API CK-4 or equivalent synthetic heavy-duty diesel engine oil (specific viscosity grade like 15W-40 or 10W-30 to be confirmed in manual)
Hydraulic Fluid Type:
ISO VG 46 or AW Hydraulic Oil (specifics in manual)
Coolant Type:
Heavy-duty ethylene glycol-based coolant with a 50/50 mix of antifreeze and water, providing freeze and corrosion protection. Specific product type in manual.
Transmission Fluid Type:
Allison TES 295 approved fluid or equivalent for heavy-duty automatic transmissions (specific grade and capacity in manual).
Brake Fluid Type:
Hydraulic fluid meeting DOT 3 or DOT 4 specifications, or specific hydraulic oil as per manual for wet brake systems.
Known Issues
Common Wear Items:
Articulation pivot points, brake wear, hydraulic cylinder seals, and drivetrain components are common wear items requiring regular inspection and service.
Preventative Maintenance Importance:
Emphasizes the critical role of preventative maintenance to avoid costly downtime and ensure operational reliability.
📚 Vehicle History
Brand Heritage
Terex Legacy:
Terex Corporation has a long history in the design and manufacturing of construction, mining, and material handling equipment.
Model Evolution
Articulated Dump Truck Line:
The TA400 is part of Terex's extensive line of articulated dump trucks, designed to meet demanding off-road hauling requirements.
Production
Manufacturing Location:
Terex construction equipment is manufactured globally, with specific plants dedicated to different product lines. Manual does not specify exact TA400 production location.
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