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Triumph Speed 4 TT600 2000-2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Triumph Model: Speed Four TT600 Model Variant: TT600 Codes Engine Code Identifier: 955i Series 👋 Introduction Market Position Target Audience: DIY enthusiasts, home mechanics, and professional motorcycle technicians working on Triumph Speed Four TT600 models. Competitive Analysis Value Proposition: Provides an inexpensive and comprehensive alternative to dealership service, empowering owners with the knowledge for effective maintenance and repair. Key Features Illustrative Content: Detailed illustrations, diagrams, and wiring schematics enhance understanding and accuracy of repair procedures. Navigability: Numbered table of contents and bold figure numbers facilitate quick information retrieval. Printability: All pages are printable, allowing users to create custom workshop guides or take specific sections to the garage. 📋 Manual Details Coverage Areas Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006 Page Count Estimated Page Count: Varies by specific edition, typically 500+ pages for a comprehensive workshop manual. Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnosis, repair, tuning, including cylinder head, pistons, crankshaft, valve train, lubrication system. Engine Electrical: Ignition system, charging system, starting system, ECU diagnosis, sensor identification, wiring diagrams. Emission Control: Evaporative emissions control (EVAP), secondary air injection (if applicable), catalytic converter system, emissions related component testing. Fuel System: Fuel injection system, fuel pump, fuel injectors, fuel pressure regulator, throttle body, fuel filter replacement, fuel system diagnostics. Suspension: Front fork (telescopic, cartridge type), rear shock absorber (monoshock), linkage system, bearings, seals, fluid levels, tuning and adjustments. Clutch: Wet multi-plate clutch operation, clutch lever adjustment, clutch plate replacement, clutch fluid replacement (if hydraulic). Transmission: Six-speed sequential gearbox, gear selection mechanism, clutch operation, internal transmission components, lubrication. Drivetrain: Chain and sprockets (maintenance, replacement, adjustment), rear wheel hub, bearing checks. Steering: Handlebar, steering head bearings (adjustment, replacement), steering stem, front fork assembly. Brakes: Front and rear disc brakes, brake calipers, master cylinders, brake lines, brake fluid replacement and bleeding, pad replacement, rotor inspection. Body Interior Exterior: Fairing removal and installation, seat, fuel tank, fenders, minor body panel repairs, trim piece replacement. Body Electrical: Headlight, taillight, turn signals, horn, dashboard instruments, switches, wiring harness routing and repair. Restraint Systems: Seat belt inspection (if applicable to specific models), but primarily focused on structural integrity of chassis mounting points. Procedures Included Routine Maintenance: Oil change, filter replacement, chain adjustment, brake fluid flush, coolant flush, spark plug replacement, air filter cleaning/replacement. Troubleshooting: Diagnostic procedures for engine performance, electrical faults, braking issues, suspension problems, with flowcharts and symptom-based guidance. Repair Procedures: Step-by-step instructions for component disassembly, inspection, repair, and reassembly across all major vehicle systems. Electrical Diagnostics: Wiring diagrams, component testing procedures, diagnostic trouble codes (DTCs), ECU referencing. Specifications Data: Torque values, clearances, fluid capacities, wear limits, timing specifications, electrical resistance values. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, advanced electrical diagnostics, and chassis component overhauls. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire document. Binding Type Binding Type: Not applicable (digital format). Paper Type Paper Type: Not applicable (digital format). Printable to standard paper sizes (A4, Letter). Software Requirements Requirements: Adobe PDF Reader, WinZip (for extraction if compressed). Compatibility Compatibility: All Versions of Windows & Mac. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder, 4-stroke, DOHC, liquid-cooled Displacement: 599 cc (for TT600) / 955 cc (for Speed Four variants based on 955i engine) Bore X Stroke: Typically around 71.0 mm x 51.1 mm for 599cc, specific data for 955cc would vary but closer to 79 mm x 65 mm. Performance Horsepower Estimate: TT600: Approx. 105-110 hp. Speed Four (955cc variants): Approx. 110-120 hp. Torque Estimate: TT600: Approx. 60-65 Nm. Speed Four (955cc variants): Approx. 90-95 Nm. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with sequential multi-point injection. Fuel Type: Unleaded gasoline, minimum octane rating of 95 RON (91 AKI). Ignition System Ignition Type: Digital CDI with electronic timing advance. 🔧 Transmission Standard Transmission Type: Constant mesh, 6-speed sequential gearbox. Features Clutch Type: Wet, multi-plate clutch, operated by cable or hydraulic system depending on specific model variant. Final Drive: Sealed 'O' ring chain drive. 📐 Dimensions Exterior Overall Length: Approx. 2070 mm (varies slightly) Overall Width: Approx. 700 mm (varies slightly) Seat Height: Approx. 830 mm Weights Dry Weight: Approx. 185-195 kg (varies by model and equipment) Wet Weight: Approx. 200-210 kg (with fluids) 🛡️ Safety Features Ratings Safety Compliance: Meets relevant European and North American road legality standards for motorcycles of its era. Active Features Braking System: Dual front disc brakes, single rear disc brake. Some models may have ABS as an option (though less common on earlier TT600 variants). Passive Features Chassis Design: Aluminum twin-spar frame for rigidity and stability. 💡 Technology Features Infotainment Instrument Cluster: Digital speedometer, analog...
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Triumph Speed 4 TT600 2000-2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Triumph
Model:
Speed Four TT600
Model Variant:
TT600
Codes
Engine Code Identifier:
955i Series
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, home mechanics, and professional motorcycle technicians working on Triumph Speed Four TT600 models.
Competitive Analysis
Value Proposition:
Provides an inexpensive and comprehensive alternative to dealership service, empowering owners with the knowledge for effective maintenance and repair.
Key Features
Illustrative Content:
Detailed illustrations, diagrams, and wiring schematics enhance understanding and accuracy of repair procedures.
Navigability:
Numbered table of contents and bold figure numbers facilitate quick information retrieval.
Printability:
All pages are printable, allowing users to create custom workshop guides or take specific sections to the garage.
📋 Manual Details
Coverage Areas
Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006
Page Count
Estimated Page Count:
Varies by specific edition, typically 500+ pages for a comprehensive workshop manual.
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnosis, repair, tuning, including cylinder head, pistons, crankshaft, valve train, lubrication system.
Engine Electrical:
Ignition system, charging system, starting system, ECU diagnosis, sensor identification, wiring diagrams.
Emission Control:
Evaporative emissions control (EVAP), secondary air injection (if applicable), catalytic converter system, emissions related component testing.
Fuel System:
Fuel injection system, fuel pump, fuel injectors, fuel pressure regulator, throttle body, fuel filter replacement, fuel system diagnostics.
Suspension:
Front fork (telescopic, cartridge type), rear shock absorber (monoshock), linkage system, bearings, seals, fluid levels, tuning and adjustments.
Clutch:
Wet multi-plate clutch operation, clutch lever adjustment, clutch plate replacement, clutch fluid replacement (if hydraulic).
Transmission:
Six-speed sequential gearbox, gear selection mechanism, clutch operation, internal transmission components, lubrication.
Drivetrain:
Chain and sprockets (maintenance, replacement, adjustment), rear wheel hub, bearing checks.
Steering:
Handlebar, steering head bearings (adjustment, replacement), steering stem, front fork assembly.
Brakes:
Front and rear disc brakes, brake calipers, master cylinders, brake lines, brake fluid replacement and bleeding, pad replacement, rotor inspection.
Body Interior Exterior:
Fairing removal and installation, seat, fuel tank, fenders, minor body panel repairs, trim piece replacement.
Body Electrical:
Headlight, taillight, turn signals, horn, dashboard instruments, switches, wiring harness routing and repair.
Restraint Systems:
Seat belt inspection (if applicable to specific models), but primarily focused on structural integrity of chassis mounting points.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, chain adjustment, brake fluid flush, coolant flush, spark plug replacement, air filter cleaning/replacement.
Troubleshooting:
Diagnostic procedures for engine performance, electrical faults, braking issues, suspension problems, with flowcharts and symptom-based guidance.
Repair Procedures:
Step-by-step instructions for component disassembly, inspection, repair, and reassembly across all major vehicle systems.
Electrical Diagnostics:
Wiring diagrams, component testing procedures, diagnostic trouble codes (DTCs), ECU referencing.
Specifications Data:
Torque values, clearances, fluid capacities, wear limits, timing specifications, electrical resistance values.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, advanced electrical diagnostics, and chassis component overhauls.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire document.
Binding Type
Binding Type:
Not applicable (digital format).
Paper Type
Paper Type:
Not applicable (digital format). Printable to standard paper sizes (A4, Letter).
Software Requirements
Requirements:
Adobe PDF Reader, WinZip (for extraction if compressed).
Compatibility
Compatibility:
All Versions of Windows & Mac.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder, 4-stroke, DOHC, liquid-cooled
Displacement:
599 cc (for TT600) / 955 cc (for Speed Four variants based on 955i engine)
Bore X Stroke:
Typically around 71.0 mm x 51.1 mm for 599cc, specific data for 955cc would vary but closer to 79 mm x 65 mm.
Performance
Horsepower Estimate:
TT600: Approx. 105-110 hp. Speed Four (955cc variants): Approx. 110-120 hp.
Torque Estimate:
TT600: Approx. 60-65 Nm. Speed Four (955cc variants): Approx. 90-95 Nm.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential multi-point injection.
Fuel Type:
Unleaded gasoline, minimum octane rating of 95 RON (91 AKI).
Ignition System
Ignition Type:
Digital CDI with electronic timing advance.
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed sequential gearbox.
Features
Clutch Type:
Wet, multi-plate clutch, operated by cable or hydraulic system depending on specific model variant.
Final Drive:
Sealed 'O' ring chain drive.
📐 Dimensions
Exterior
Overall Length:
Approx. 2070 mm (varies slightly)
Overall Width:
Approx. 700 mm (varies slightly)
Seat Height:
Approx. 830 mm
Weights
Dry Weight:
Approx. 185-195 kg (varies by model and equipment)
Wet Weight:
Approx. 200-210 kg (with fluids)
🛡️ Safety Features
Ratings
Safety Compliance:
Meets relevant European and North American road legality standards for motorcycles of its era.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. Some models may have ABS as an option (though less common on earlier TT600 variants).
Passive Features
Chassis Design:
Aluminum twin-spar frame for rigidity and stability.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital speedometer, analog tachometer, coolant temperature gauge, fuel gauge, clock, odometer, trip meters, warning lights.
Driver Assistance
Throttle System:
Electronic throttle control (ETC) on early TT600 models, which was a pioneering feature for its time, controlling throttle response via the ECU.
Connectivity
ECU Diagnosis:
On-board diagnostics capability through the ECU, accessible with appropriate tools, which the manual will assist in interpreting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 4,000-6,000 miles (6,400-9,600 km) or annually, whichever comes first. Check manual for specific mileage.
Chain Maintenance:
Lubricate and adjust chain every 500 miles (800 km) or after riding in wet conditions. Check tension specification in the manual.
Spark Plug Replacement:
Recommended replacement interval typically around 12,000-16,000 miles (19,000-25,000 km).
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ or higher, JASO MA certified synthetic or semi-synthetic motorcycle oil, viscosity 10W-40 or 15W-50 (refer to manual for exact climate-dependent recommendations).
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid (check manual for specific recommendation).
Known Issues
Electrical Gremlins:
Early models (especially TT600) were sometimes plagued by minor electrical issues, often related to sensor connections or the initial electronic throttle control system. The manual addresses troubleshooting these.
Fuel Injection Tuning:
While advanced, early EFI systems could sometimes require ECU remapping or TPS adjustments for optimal performance. The manual provides diagnostic steps.
Suspension Wear:
As with many sportbikes of this era, fork seals and rear shock components can wear over time and require service or replacement. The manual details these procedures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Triumph Motorcycles Ltd., a British manufacturer with a long history in motorcycle production.
Model Evolution
Tt600 Development:
The TT600 was Triumph's entry into the supersport category, designed to compete with Japanese rivals. It featured a novel electronic throttle control system from its inception, which was advanced for its time.
Speed Four Relation:
The Speed Four is a naked sportbike derived from the TT600/Daytona 600 platform, often featuring a slightly detuned engine and revised ergonomics for street riding.
Production
Production Period:
The TT600 and its derivatives were produced from approximately 1999/2000 through 2006.
🏆 Awards & Recognition
Recognitions
Motoring Press:
While specific awards are not cited, the TT600 and Speed Four were generally well-regarded for their performance and handling by motorcycle journalists of the period, often praised for their British character.
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