Yale GLP20VX GLP25VX GLP30VX GLP35VX GDP20VX GDP25VX GDP30VX GDP35VX Europe (C875) Forklift Service Repair Manual
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🏷️ Basic Information Identification Make: Yale Model: GLP20VX, GLP25VX, GLP30VX, GLP35VX, GDP20VX, GDP25VX, GDP30VX, GDP35VX Generation Codes: Europe (C875) Product Name: Yale GLP20VX GLP25VX GLP30VX GLP35VX GDP20VX GDP25VX GDP30VX GDP35VX Europe (C875) Forklift Trucks Service Repair Manual 👋 Introduction Market Position Target Audience: Maintenance technicians, repair shops, and owner-operators seeking to perform self-service and reduce repair costs. Purpose: To provide comprehensive information for maintaining, assembling, disassembling, and servicing Yale Forklift Trucks. Key Features Completeness: 100% complete and intact, with no missing or corrupt pages/sections. Accessibility: Instant download provides immediate access, eliminating shipping costs and wait times. Value Proposition Cost Savings: Enables users to perform repairs themselves, saving significant costs on external service labor. 📋 Manual Details Coverage Areas Regions Covered: Europe Model Coverage: Yale GLP20VX, GLP25VX, GLP30VX, GLP35VX, GDP20VX, GDP25VX, GDP30VX, GDP35VX Europe (C875) Forklift Trucks Page Count Estimated Page Count: Extensive (typical for comprehensive service manuals, exact number not specified but implied by depth of content) Manual Type Type: Service Repair Manual Language Language: English Format File Format: PDF File Format Print Quality: High quality, searchable, and bookmarked PDF. Searchability: Searchable text for quick information retrieval. Bookmarking: Bookmarked for easy navigation. Compatibility: Compatible with all versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc. Software Requirements: Adobe PDF Reader & WinZip Binding Type Type: Digital (Instant Download PDF) Paper Type Type: N/A (Digital) 📖 Manual Coverage Systems Covered Powertrain Kubota: Complete coverage of Kubota powertrains, including spark ignited 2.5L LPG engines and their associated LPG fuel systems. Powertrain Mazda: Comprehensive details for Mazda powertrains, covering the 2.2L engine, LPG fuel systems, and electrical systems for Mazda applications. Powertrain Yanmar: In-depth information on Yanmar diesel engines used in these forklift trucks. Drivetrain: Detailed coverage of drivetrain components, including single-speed PS chain drive PTO, 2-speed powershift transmission repair, drive axle repair (wet brake), drive axle and differential assembly repair, and steering axle. Operator Environment: Information pertaining to the operator's cab. Frame: Structural details and repair procedures for the forklift frame. Cooling System: Complete section on the cooling system, including maintenance and repair of related components. Brake System: Detailed procedures for the repair and maintenance of the brake system, particularly noting coverage of wet brake assemblies. Hydraulics General: Extensive coverage of hydraulic systems, including cleanliness procedures, gear pump repair, and main control valve servicing. Hydraulics Control Valve: Specific details on main control valves, including those with variable displacement pumps. Hydraulics Cylinders: Detailed cylinder repair procedures, with specific coverage for mast serial numbers F507, F562, F508, F563 and D515, E509, E564. Hydraulics Mast: Comprehensive mast repair instructions, again differentiated by specific serial number ranges (F507, F562, F508, F563 and D515, E509, E564). Electrical System General: Broad coverage of the electrical system, including wire harness repair and general electrical system diagnostics. Electrical User Interface: Specifics on the user interface within the electrical system. Fasteners: Includes reference material on metric and inch (SAE) fasteners. Electrical Mazda: Specific electrical system coverage for Mazda-powered forklift variants. Hydraulics Gear Pumps: Specific coverage on the repair of hydraulic gear pumps. Hydraulics Variable Displacement Pump: Details on main control valves with variable displacement pumps. Procedures Included Maintenance Schedules: Includes periodic maintenance procedures and schedules. Troubleshooting: Comprehensive diagnostic troubleshooting procedures for various issues, including high engine water temperature and engine-related problems. Assembly Disassembly: Detailed instructions for assembly and disassembly of all major components and systems. Servicing: Provides in-depth servicing information for all covered aspects of the forklift. Calibration: Includes calibration procedures for various systems. Repair Methods: Provides step-by-step repair operations for all covered systems. Diagnosing Troubleshooting: Comprehensive troubleshooting for engine and other system faults. Technical Depth Depth: Complete service and repair information, enabling users to perform maintenance, diagnostics, and repairs themselves. Visual Aids: Contains diagrams, actual real photo illustrations, and schemes for clear step-by-step guidance. Diagnostic Tools: Enables understanding of diagnostic procedures, likely including reference to specific diagnostic tools or methods. Schematics: Detailed electrical and hydraulic schematics provided for in-depth understanding. Diagnostic Focus: Detailed focus on diagnosing issues, particularly 'High Engine Water Temperature'. Documentation Type: Contains specifications, diagrams, and photo illustrations. 📊 Manual Specifications File Format Storage Options: Can be saved to hard-drive and burned to CD-ROM. Viewing Options: Can be viewed on any computer, zoomed, and printed. ⚙️ Engine Specifications Primary Engine Kubota Manufacturer: Kubota Type: Spark Ignited Displacement: 2.5L Fuel Type: LPG Primary Engine Mazda Manufacturer: Mazda Displacement: 2.2L Fuel Type: LPG Primary Engine Yanmar Manufacturer: Yanmar Fuel Type: Diesel Fuel System Lpg System Kubota: Detailed coverage of the LPG fuel system for Kubota engines. Lpg System Mazda: In-depth information on the LPG fuel system for Mazda engines. Performance Notes Engine Options: Multiple engine manufacturers (Kubota, Mazda, Yanmar) and configurations (LPG, Diesel) are covered, indicating a need for model-specific performance data within the manual. 🔧 Transmission Powershift Transmission Type: 2-Speed Powershift Transmission Repair Procedures: Detailed repair procedures...
Extensive (typical for comprehensive service manuals, exact number not specified but implied by depth of content)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
File Format
Print Quality:
High quality, searchable, and bookmarked PDF.
Searchability:
Searchable text for quick information retrieval.
Bookmarking:
Bookmarked for easy navigation.
Compatibility:
Compatible with all versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc.
Software Requirements:
Adobe PDF Reader & WinZip
Binding Type
Type:
Digital (Instant Download PDF)
Paper Type
Type:
N/A (Digital)
📖 Manual Coverage
Systems Covered
Powertrain Kubota:
Complete coverage of Kubota powertrains, including spark ignited 2.5L LPG engines and their associated LPG fuel systems.
Powertrain Mazda:
Comprehensive details for Mazda powertrains, covering the 2.2L engine, LPG fuel systems, and electrical systems for Mazda applications.
Powertrain Yanmar:
In-depth information on Yanmar diesel engines used in these forklift trucks.
Drivetrain:
Detailed coverage of drivetrain components, including single-speed PS chain drive PTO, 2-speed powershift transmission repair, drive axle repair (wet brake), drive axle and differential assembly repair, and steering axle.
Operator Environment:
Information pertaining to the operator's cab.
Frame:
Structural details and repair procedures for the forklift frame.
Cooling System:
Complete section on the cooling system, including maintenance and repair of related components.
Brake System:
Detailed procedures for the repair and maintenance of the brake system, particularly noting coverage of wet brake assemblies.
Hydraulics General:
Extensive coverage of hydraulic systems, including cleanliness procedures, gear pump repair, and main control valve servicing.
Hydraulics Control Valve:
Specific details on main control valves, including those with variable displacement pumps.
Hydraulics Cylinders:
Detailed cylinder repair procedures, with specific coverage for mast serial numbers F507, F562, F508, F563 and D515, E509, E564.
Hydraulics Mast:
Comprehensive mast repair instructions, again differentiated by specific serial number ranges (F507, F562, F508, F563 and D515, E509, E564).
Electrical System General:
Broad coverage of the electrical system, including wire harness repair and general electrical system diagnostics.
Electrical User Interface:
Specifics on the user interface within the electrical system.
Fasteners:
Includes reference material on metric and inch (SAE) fasteners.
Electrical Mazda:
Specific electrical system coverage for Mazda-powered forklift variants.
Hydraulics Gear Pumps:
Specific coverage on the repair of hydraulic gear pumps.
Hydraulics Variable Displacement Pump:
Details on main control valves with variable displacement pumps.
Procedures Included
Maintenance Schedules:
Includes periodic maintenance procedures and schedules.
Troubleshooting:
Comprehensive diagnostic troubleshooting procedures for various issues, including high engine water temperature and engine-related problems.
Assembly Disassembly:
Detailed instructions for assembly and disassembly of all major components and systems.
Servicing:
Provides in-depth servicing information for all covered aspects of the forklift.
Calibration:
Includes calibration procedures for various systems.
Repair Methods:
Provides step-by-step repair operations for all covered systems.
Diagnosing Troubleshooting:
Comprehensive troubleshooting for engine and other system faults.
Technical Depth
Depth:
Complete service and repair information, enabling users to perform maintenance, diagnostics, and repairs themselves.
Visual Aids:
Contains diagrams, actual real photo illustrations, and schemes for clear step-by-step guidance.
Diagnostic Tools:
Enables understanding of diagnostic procedures, likely including reference to specific diagnostic tools or methods.
Schematics:
Detailed electrical and hydraulic schematics provided for in-depth understanding.
Diagnostic Focus:
Detailed focus on diagnosing issues, particularly 'High Engine Water Temperature'.
Documentation Type:
Contains specifications, diagrams, and photo illustrations.
📊 Manual Specifications
File Format
Storage Options:
Can be saved to hard-drive and burned to CD-ROM.
Viewing Options:
Can be viewed on any computer, zoomed, and printed.
⚙️ Engine Specifications
Primary Engine Kubota
Manufacturer:
Kubota
Type:
Spark Ignited
Displacement:
2.5L
Fuel Type:
LPG
Primary Engine Mazda
Manufacturer:
Mazda
Displacement:
2.2L
Fuel Type:
LPG
Primary Engine Yanmar
Manufacturer:
Yanmar
Fuel Type:
Diesel
Fuel System
Lpg System Kubota:
Detailed coverage of the LPG fuel system for Kubota engines.
Lpg System Mazda:
In-depth information on the LPG fuel system for Mazda engines.
Performance Notes
Engine Options:
Multiple engine manufacturers (Kubota, Mazda, Yanmar) and configurations (LPG, Diesel) are covered, indicating a need for model-specific performance data within the manual.
🔧 Transmission
Powershift Transmission
Type:
2-Speed Powershift Transmission
Repair Procedures:
Detailed repair procedures for the 2-speed powershift transmission.
Pto
Type:
Single Speed PS Chain Drive PTO
📐 Dimensions
General
Capacity Range:
Covers models ranging from 2000kg (GLP20VX/GDP20VX) to 3500kg (GLP35VX/GDP35VX) nominal capacity.
🛡️ Safety Features
General
Wet Brakes:
Specific coverage of wet brake systems within the brake system section, indicating enhanced braking performance and durability.
💡 Technology Features
General
User Interface:
Coverage of the user interface within the electrical system.
🔧 Maintenance
Service Intervals
Coverage:
Includes periodic maintenance schedules and recommendations.
Fluid Specifications
Coverage:
Essential for understanding correct fluid types and capacities for various systems, though specific part numbers/specs are implied by the comprehensive nature.
Capacities:
Includes capacities for all relevant systems, essential for proper fluid management.
Known Issues
Troubleshooting Focus:
Diagnostic troubleshooting section helps identify and resolve common operational issues.
Component Specific Maintenance
Mast Maintenance:
Detailed repair procedures for masts, differentiating by serial number, highlighting critical maintenance aspects.
Hydraulic Maintenance:
Emphasis on hydraulic cleanliness procedures and pump/valve maintenance, crucial for longevity.
📚 Vehicle History
Brand Heritage
Brand Recognition:
Yale is a long-standing and respected brand in the material handling industry, known for robust and reliable equipment.
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