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Yamaha 700 Raptor 2005-2009 Online Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: 700 Raptor Model Designation: YFM700 Codes Chassis Code: YFM700 Generation Generation Name: First Generation Raptor 700 Generation Years: 2005-2009 👋 Introduction Market Position Vehicle Category: High-performance Sport ATV Target Audience: Enthusiasts seeking performance, off-road capability, and reliability in a sport ATV. Competitive Analysis Key Competitors Era: Honda TRX450R, Suzuki LT-R450 Quadracer, Bombardier DS450. Key Features Vehicle Highlights: Powerful 700cc engine, sporty handling, advanced suspension, fuel injection for consistent performance, comfortable riding position. Manual Benefit: Empowers owners to perform maintenance, diagnostics, and repairs, leading to cost savings and extended vehicle lifespan. Enhances understanding of vehicle operation and problem prevention. 📋 Manual Details Coverage Areas Covered Years: 2005, 2006, 2007, 2008, 2009 Vehicle Types Covered: Sport ATV Regions Covered: Global (based on common specifications for these model years) Page Count Estimated Page Count: Likely 300-500+ pages (typical for comprehensive service manuals) Manual Type Manual Classification: Service and Repair Manual (also referred to as Workshop Manual, Factory Manual, Shop Manual, Technical Manual) Language Language: English Format Primary Format: PDF Distribution Format: Digital Download (via WinRAR for potential compression/bundling) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, internal components, timing, valve clearance, piston and cylinder, crankshaft, lubrication, oil pump, cylinder head, cylinder block, engine removal/installation. Cooling System: Radiator, coolant flow, water pump, cooling fan, thermostat, coolant specifications. Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, sensors (MAP, TPS, IAT), fuel pressure regulator, fuel filter, fuel tank, fuel lines. Chassis Systems: Frame, front suspension (A-arms, shocks, steering), rear suspension (swingarm, linkage, shock absorber), wheels, tires, steering system, braking system (front and rear calipers, master cylinders, lines, rotors), drivetrain (chain, sprockets, final drive). Electrical System: Ignition system (CDI, spark plug), charging system (stator, rectifier/regulator), starting system (starter motor, battery), lighting (headlights, taillights, brake lights), instrumentation (speedometer, tachometer, warning lights), wiring diagrams, fuses, relays, ECU/ECM. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, error code interpretation (if applicable). Procedures Included Maintenance Procedures: Routine maintenance, oil changes, filter replacements, chain adjustment, brake pad replacement, spark plug inspection/replacement, air filter cleaning/replacement, coolant flush, battery maintenance. Repair Procedures: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation of all major vehicle systems. Diagnostic Procedures: Methods for identifying the root cause of problems, including electrical system testing, fuel system diagnostics, and mechanical component checks. Technical Depth Depth Of Coverage: Comprehensive, covering from basic user maintenance to advanced mechanical and electrical repairs. Suitable for DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format Digital Format: PDF, compatible with WinRAR Compatibility: Windows (95/98/ME/XP/Vista/7/8), Linux, MAC OS, iOS, Android devices Print Quality Printability: Designed for clear viewing and printing of all diagrams, illustrations, and text. Binding Type Binding Style: Not applicable (digital download) Paper Type Paper Quality: Not applicable (digital download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 5-valve, Single-cylinder Displacement: 686 cc Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 8.1:1 Performance Horsepower: Approx. 45-50 HP (at crankshaft, varies slightly by year/tuning) Torque: Approx. 44-47 lb-ft (at crankshaft, varies slightly by year/tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Twin Bore Throttle Body (specific design may vary slightly) Fuel Type: Unleaded Gasoline, Minimum 87 Octane (RON+MON)/2 Ignition Ignition System: CDI (Capacitor Discharge Ignition) Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 or 20W-50 (refer to specific manual for exact spec based on climate) Oil Capacity: Approx. 1.95 Liters (with oil filter change) 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed forward, 1 reverse Clutch Type: Wet, multi-plate Final Drive: O-ring sealed chain, Drive System: Chain Drive Features Transmission Features: Easy access for clutch maintenance, smooth gear engagement. 📐 Dimensions Exterior Overall Length: Approx. 1830 mm (72.0 in) Overall Width: Approx. 1170 mm (46.1 in) Overall Height: Approx. 1050 mm (41.3 in) Wheelbase: Approx. 1280 mm (50.4 in) Weights Dry Weight: Approx. 182 kg (401 lbs) Fuel Capacity: Approx. 9.0 Liters (2.4 gal) 🛡️ Safety Features Ratings Safety Certification: Not applicable (ATV classification) Active Features Braking System: Hydraulic disc brakes front and rear. Dual hydraulic disc front, Single hydraulic disc rear. Parking Brake: Mechanical, handlebar mounted lever operating rear brake caliper. Passive Features Tire Specifications: Front: AT21x7-10, Rear: AT20x10-9 (typical sizes, may vary slightly) Handlebar Design: Wide, padded handlebars for control and comfort. 💡 Technology Features Infotainment Infotainment System: Not applicable (basic instrumentation: speedometer, odometer, trip meter, engine hour meter, neutral indicator, reverse indicator, oil pressure warning, high beam indicator, fuel level indicator - depending on display panel variant). Driver Assistance Traction Control: None Engine Management: ECU controlled fuel injection and ignition timing for optimal performance and emissions. Connectivity Connectivity Features: None 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 100 hours or 6 months, whichever comes first (refer to manual for specific conditions). Air Filter Cleaning...
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Yamaha 700 Raptor 2005-2009 Online Service Repair ManualYamaha 700 Raptor 2005-2009 Online Service Repair ManualYamaha 700 Raptor 2005-2009 Online Service Repair ManualYamaha 700 Raptor 2005-2009 Online Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
700 Raptor
Model Designation:
YFM700
Codes
Chassis Code:
YFM700
Generation
Generation Name:
First Generation Raptor 700
Generation Years:
2005-2009
👋 Introduction
Market Position
Vehicle Category:
High-performance Sport ATV
Target Audience:
Enthusiasts seeking performance, off-road capability, and reliability in a sport ATV.
Competitive Analysis
Key Competitors Era:
Honda TRX450R, Suzuki LT-R450 Quadracer, Bombardier DS450.
Key Features
Vehicle Highlights:
Powerful 700cc engine, sporty handling, advanced suspension, fuel injection for consistent performance, comfortable riding position.
Manual Benefit:
Empowers owners to perform maintenance, diagnostics, and repairs, leading to cost savings and extended vehicle lifespan. Enhances understanding of vehicle operation and problem prevention.
📋 Manual Details
Coverage Areas
Covered Years:
2005, 2006, 2007, 2008, 2009
Vehicle Types Covered:
Sport ATV
Regions Covered:
Global (based on common specifications for these model years)
Page Count
Estimated Page Count:
Likely 300-500+ pages (typical for comprehensive service manuals)
Manual Type
Manual Classification:
Service and Repair Manual (also referred to as Workshop Manual, Factory Manual, Shop Manual, Technical Manual)
Language
Language:
English
Format
Primary Format:
PDF
Distribution Format:
Digital Download (via WinRAR for potential compression/bundling)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, internal components, timing, valve clearance, piston and cylinder, crankshaft, lubrication, oil pump, cylinder head, cylinder block, engine removal/installation.
Cooling System:
Radiator, coolant flow, water pump, cooling fan, thermostat, coolant specifications.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, sensors (MAP, TPS, IAT), fuel pressure regulator, fuel filter, fuel tank, fuel lines.
Chassis Systems:
Frame, front suspension (A-arms, shocks, steering), rear suspension (swingarm, linkage, shock absorber), wheels, tires, steering system, braking system (front and rear calipers, master cylinders, lines, rotors), drivetrain (chain, sprockets, final drive).
Electrical System:
Ignition system (CDI, spark plug), charging system (stator, rectifier/regulator), starting system (starter motor, battery), lighting (headlights, taillights, brake lights), instrumentation (speedometer, tachometer, warning lights), wiring diagrams, fuses, relays, ECU/ECM.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, error code interpretation (if applicable).
Procedures Included
Maintenance Procedures:
Routine maintenance, oil changes, filter replacements, chain adjustment, brake pad replacement, spark plug inspection/replacement, air filter cleaning/replacement, coolant flush, battery maintenance.
Repair Procedures:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation of all major vehicle systems.
Diagnostic Procedures:
Methods for identifying the root cause of problems, including electrical system testing, fuel system diagnostics, and mechanical component checks.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic user maintenance to advanced mechanical and electrical repairs. Suitable for DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
Digital Format:
PDF, compatible with WinRAR
Compatibility:
Windows (95/98/ME/XP/Vista/7/8), Linux, MAC OS, iOS, Android devices
Print Quality
Printability:
Designed for clear viewing and printing of all diagrams, illustrations, and text.
Binding Type
Binding Style:
Not applicable (digital download)
Paper Type
Paper Quality:
Not applicable (digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 5-valve, Single-cylinder
Displacement:
686 cc
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
8.1:1
Performance
Horsepower:
Approx. 45-50 HP (at crankshaft, varies slightly by year/tuning)
Torque:
Approx. 44-47 lb-ft (at crankshaft, varies slightly by year/tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Twin Bore Throttle Body (specific design may vary slightly)
Fuel Type:
Unleaded Gasoline, Minimum 87 Octane (RON+MON)/2
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 or 20W-50 (refer to specific manual for exact spec based on climate)
Oil Capacity:
Approx. 1.95 Liters (with oil filter change)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed forward, 1 reverse
Clutch Type:
Wet, multi-plate
Final Drive:
O-ring sealed chain, Drive System: Chain Drive
Features
Transmission Features:
Easy access for clutch maintenance, smooth gear engagement.
📐 Dimensions
Exterior
Overall Length:
Approx. 1830 mm (72.0 in)
Overall Width:
Approx. 1170 mm (46.1 in)
Overall Height:
Approx. 1050 mm (41.3 in)
Wheelbase:
Approx. 1280 mm (50.4 in)
Weights
Dry Weight:
Approx. 182 kg (401 lbs)
Fuel Capacity:
Approx. 9.0 Liters (2.4 gal)
🛡️ Safety Features
Ratings
Safety Certification:
Not applicable (ATV classification)
Active Features
Braking System:
Hydraulic disc brakes front and rear. Dual hydraulic disc front, Single hydraulic disc rear.
Parking Brake:
Mechanical, handlebar mounted lever operating rear brake caliper.
Passive Features
Tire Specifications:
Front: AT21x7-10, Rear: AT20x10-9 (typical sizes, may vary slightly)
Handlebar Design:
Wide, padded handlebars for control and comfort.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic instrumentation: speedometer, odometer, trip meter, engine hour meter, neutral indicator, reverse indicator, oil pressure warning, high beam indicator, fuel level indicator - depending on display panel variant).
Driver Assistance
Traction Control:
None
Engine Management:
ECU controlled fuel injection and ignition timing for optimal performance and emissions.
Connectivity
Connectivity Features:
None
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 100 hours or 6 months, whichever comes first (refer to manual for specific conditions).
Air Filter Cleaning Interval:
Every 20 hours or as needed based on riding conditions (e.g., dusty environments).
Spark Plug Inspection Interval:
Every 100 hours or 12 months.
Valve Clearance Check Interval:
Every 200 hours or 24 months.
Fluid Specifications
Coolant Type:
High-quality engine coolant, 50% mixture with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Chain Lube Type:
High-quality O-ring compatible chain lubricant.
Known Issues
Common Wear Items:
Brake pads, tires, chain and sprockets, wheel bearings, steering stem bearings, front and rear suspension bushings.
Potential Issues Covered:
EFI system diagnostics, clutch wear, transmission issues, suspension adjustments and rebuilds, electrical gremlins.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for producing durable and high-performance ATVs, with the Raptor lineage being a significant part of its off-road motorsport heritage.
Model Evolution
Raptor Lineage Introduction:
The Yamaha YFZ350 Banshee and YFZ450 were precursors. The 700 Raptor introduced a larger displacement engine, significant torque increase, and refined EFI system for the sport ATV market.
Production
Manufacturing Location:
Primarily manufactured in Japan or by Yamaha Motor Manufacturing Corporation of America (YMMC).
🏆 Awards & Recognition
Recognitions
Atv Industry Recognition:
The Yamaha Raptor 700 is widely regarded as a benchmark in the sport ATV segment for its performance and reliability, often earning praise from ATV publications and riders.
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