🏷️ Basic Information Identification Make: Yamaha Model: DT 125 R Vehicle Type: Dual-sport Motorcycle Generation Production Years Covered By Manual: 1988-2002 Codes Chassis Code Range Likely: 3JT, 4BL, 4ES, 4FW, 4GB, 4GD (Specific codes may vary by market and sub-model) 👋 Introduction Market Position Positioning: The Yamaha DT 125 R has historically been a popular choice for off-road riding, trail use, and lightweight adventure, appealing to riders seeking robust performance and reliability in a versatile package. Competitive Analysis Competitors: Competed with similar displacement dual-sport motorcycles from brands like Honda (e.g., CRM series), Kawasaki (e.g., KDX series), and Suzuki (e.g., DR series) during its production run. Key Features Distinctive Features: Known for its torquey two-stroke engine, strong off-road capability, reliable Monocross suspension, and durable construction, making it a favorite for enthusiasts and a practical choice for utility. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive repair and overhaul for Yamaha DT 125 R models from 1988 to 2002. Page Count Total Pages: 154 Manual Type Type: Workshop Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine And Transmission: Detailed disassembly, assembly, repair, and overhaul procedures for the engine and transmission systems. This includes specialized aspects of Yamaha's two-stroke engine technology. Fuel System: Comprehensive coverage of the fuel system, including carburetor tuning, maintenance, and component repair. Information on proprietary fuel system components is also included. Ignition System: Detailed procedures for ignition system maintenance, troubleshooting, and repair, covering components like the CDI, stator, and spark plug. Lubrication System: Information on the lubrication system, essential for two-stroke engines, including oil mixing ratios and maintenance procedures. Exhaust System: Guidance on the exhaust system, including maintenance and potential modifications or repairs. Electrical System: Extensive coverage of the motorcycle's electrical system, including wiring diagrams, lighting, charging system, and troubleshooting for electrical faults. Bodywork And Frame: Procedures for the removal, installation, and repair of body panels, fairings, and chassis components. This also includes seating and fuel tank maintenance. Suspension And Steering: Maintenance and repair procedures for front forks (e.g., telescopic forks with Monocross rear suspension), rear shock absorbers, and steering components. Braking System: Details on brake system maintenance, including hydraulic systems (disc brakes front and rear), pad replacement, fluid bleeding, and caliper service. Wheels And Tires: Information on wheel bearing maintenance, tire selection, pressure recommendations, and tire changing procedures. Procedures Included Routine Maintenance: Complete guidance on routine maintenance tasks, including fluid changes, filter replacements, chain adjustment, and lubrication schedules. Tune Ups: Detailed procedures for performing tune-ups, ensuring optimal engine performance and fuel efficiency. Diagnostics And Troubleshooting: Procedures for diagnosing and resolving common issues and malfunctions across all vehicle systems. Component Removal And Installation: Step-by-step instructions for the removal and installation of major and minor components. Engine Rebuilds: Comprehensive instructions for complete engine disassembly, inspection, repair, and reassembly, including critical torque specifications. Transmission Overhaul: Detailed procedures for transmission disassembly, inspection, component replacement, and reassembly. Technical Depth Depth: This manual provides in-depth technical information, assuming a technician is conversant with general automotive practices. It focuses on the specialized aspects of the Yamaha DT 125 R, enabling professional-level repairs and maintenance. 📊 Manual Specifications File Format Quality: PDF format, designed for clear readability and printing. Print Quality Printable: Yes Binding Type Binding: Digital (PDF download) Paper Type Delivery Method: Electronic delivery via email ⚙️ Engine Specifications Primary Engine Type: 2-stroke, liquid-cooled, reed valve inducted, single-cylinder Displacement: 123cc (approximate, may vary slightly by sub-model) Bore X Stroke: Approx. 56.8 mm x 49.8 mm Compression Ratio: Typically around 7.2:1 or higher (varies by year/market) Power Output Estimated: Approximately 18-25 HP (varies significantly by market emissions and tuning) Torque Output Estimated: Around 1.5-2.0 kgf-m (14.7-19.6 Nm) Performance Carburetor Type: Mikuni VM series (e.g., VM28 or similar) Ignition Type: CDI (Capacitor Discharge Ignition) Fuel System Fuel Delivery: Carburetor with premix or oil injection system Fuel Type Recommendation: Unleaded gasoline (Octane rating will be specified in manual) Engine Oil 2 Stroke Oil Type: Yamalube 2-stroke oil or equivalent high-quality 2-stroke pre-mix/injection oil Transmission Oil Type: Yamalube Gear Oil or equivalent SAE 80W API GL-4 Transmission Oil Capacity: Approx. 0.85 Liters 🔧 Transmission Standard Type: 6-speed constant mesh Optional Clutch Type: Wet, multi-plate Features Gear Ratios: Specific gear ratios are detailed within the manual for each gear. 📐 Dimensions Exterior Length: Varies by specific model year, typically around 2170 mm Width: Varies by specific model year, typically around 820 mm Height: Varies by specific model year, typically around 1155 mm Wheelbase: Approximately 1410 mm Weights Dry Weight: Approx. 114 kg (varies by specific model year) Wet Weight Estimated: Approx. 125 kg (including fluids) Fuel Capacity: Approximately 10 Liters (including reserve) 🛡️ Safety Features Ratings Safety Standards: Meets relevant safety standards for motorcycles of its era. Specific crash test ratings are not typically applicable to this type of vehicle in the same...
3JT, 4BL, 4ES, 4FW, 4GB, 4GD (Specific codes may vary by market and sub-model)
👋 Introduction
Market Position
Positioning:
The Yamaha DT 125 R has historically been a popular choice for off-road riding, trail use, and lightweight adventure, appealing to riders seeking robust performance and reliability in a versatile package.
Competitive Analysis
Competitors:
Competed with similar displacement dual-sport motorcycles from brands like Honda (e.g., CRM series), Kawasaki (e.g., KDX series), and Suzuki (e.g., DR series) during its production run.
Key Features
Distinctive Features:
Known for its torquey two-stroke engine, strong off-road capability, reliable Monocross suspension, and durable construction, making it a favorite for enthusiasts and a practical choice for utility.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive repair and overhaul for Yamaha DT 125 R models from 1988 to 2002.
Page Count
Total Pages:
154
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine And Transmission:
Detailed disassembly, assembly, repair, and overhaul procedures for the engine and transmission systems. This includes specialized aspects of Yamaha's two-stroke engine technology.
Fuel System:
Comprehensive coverage of the fuel system, including carburetor tuning, maintenance, and component repair. Information on proprietary fuel system components is also included.
Ignition System:
Detailed procedures for ignition system maintenance, troubleshooting, and repair, covering components like the CDI, stator, and spark plug.
Lubrication System:
Information on the lubrication system, essential for two-stroke engines, including oil mixing ratios and maintenance procedures.
Exhaust System:
Guidance on the exhaust system, including maintenance and potential modifications or repairs.
Electrical System:
Extensive coverage of the motorcycle's electrical system, including wiring diagrams, lighting, charging system, and troubleshooting for electrical faults.
Bodywork And Frame:
Procedures for the removal, installation, and repair of body panels, fairings, and chassis components. This also includes seating and fuel tank maintenance.
Suspension And Steering:
Maintenance and repair procedures for front forks (e.g., telescopic forks with Monocross rear suspension), rear shock absorbers, and steering components.
Braking System:
Details on brake system maintenance, including hydraulic systems (disc brakes front and rear), pad replacement, fluid bleeding, and caliper service.
Wheels And Tires:
Information on wheel bearing maintenance, tire selection, pressure recommendations, and tire changing procedures.
Procedures Included
Routine Maintenance:
Complete guidance on routine maintenance tasks, including fluid changes, filter replacements, chain adjustment, and lubrication schedules.
Tune Ups:
Detailed procedures for performing tune-ups, ensuring optimal engine performance and fuel efficiency.
Diagnostics And Troubleshooting:
Procedures for diagnosing and resolving common issues and malfunctions across all vehicle systems.
Component Removal And Installation:
Step-by-step instructions for the removal and installation of major and minor components.
Engine Rebuilds:
Comprehensive instructions for complete engine disassembly, inspection, repair, and reassembly, including critical torque specifications.
Transmission Overhaul:
Detailed procedures for transmission disassembly, inspection, component replacement, and reassembly.
Technical Depth
Depth:
This manual provides in-depth technical information, assuming a technician is conversant with general automotive practices. It focuses on the specialized aspects of the Yamaha DT 125 R, enabling professional-level repairs and maintenance.
📊 Manual Specifications
File Format
Quality:
PDF format, designed for clear readability and printing.
123cc (approximate, may vary slightly by sub-model)
Bore X Stroke:
Approx. 56.8 mm x 49.8 mm
Compression Ratio:
Typically around 7.2:1 or higher (varies by year/market)
Power Output Estimated:
Approximately 18-25 HP (varies significantly by market emissions and tuning)
Torque Output Estimated:
Around 1.5-2.0 kgf-m (14.7-19.6 Nm)
Performance
Carburetor Type:
Mikuni VM series (e.g., VM28 or similar)
Ignition Type:
CDI (Capacitor Discharge Ignition)
Fuel System
Fuel Delivery:
Carburetor with premix or oil injection system
Fuel Type Recommendation:
Unleaded gasoline (Octane rating will be specified in manual)
Engine Oil
2 Stroke Oil Type:
Yamalube 2-stroke oil or equivalent high-quality 2-stroke pre-mix/injection oil
Transmission Oil Type:
Yamalube Gear Oil or equivalent SAE 80W API GL-4
Transmission Oil Capacity:
Approx. 0.85 Liters
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Specific gear ratios are detailed within the manual for each gear.
📐 Dimensions
Exterior
Length:
Varies by specific model year, typically around 2170 mm
Width:
Varies by specific model year, typically around 820 mm
Height:
Varies by specific model year, typically around 1155 mm
Wheelbase:
Approximately 1410 mm
Weights
Dry Weight:
Approx. 114 kg (varies by specific model year)
Wet Weight Estimated:
Approx. 125 kg (including fluids)
Fuel Capacity:
Approximately 10 Liters (including reserve)
🛡️ Safety Features
Ratings
Safety Standards:
Meets relevant safety standards for motorcycles of its era. Specific crash test ratings are not typically applicable to this type of vehicle in the same way as cars.
Active Features
Braking System Type:
Front and rear disc brakes with hydraulic actuation.
Lighting System:
Headlight, tail light, brake light, and turn signals for visibility.
Passive Features
Frame Construction:
Robust steel frame designed for durability and off-road conditions.
Tire Type Recommendation:
Dual-purpose tires suitable for both on-road and off-road use. Specific recommendations available in the manual.
💡 Technology Features
Infotainment
Instrumentation:
Basic analog instrumentation including speedometer, tachometer, odometer, and indicator lights.
Driver Assistance
N A:
N/A for this model; technology focuses on mechanical and electrical systems.
Connectivity
N A:
N/A for this model; focuses on core motorcycle functionality.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended at specific mileage intervals or hours of use, detailed in the manual.
Spark Plug Replacement:
Recommended at specified intervals for optimal ignition performance.
Air Filter Cleaning Replacement:
Regular cleaning or replacement based on operating conditions, crucial for two-stroke engine health.
Chain Adjustment Lubrication:
Regular checks and adjustments for optimal drive chain life and performance.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (confirm specific recommendation in manual).
Coolant Type:
Ethylene glycol-based coolant with distilled water (specific mixture ratio provided in manual).
Known Issues
Common Wear Items:
As a two-stroke, piston rings, seals, and gaskets are common wear items requiring periodic inspection and replacement. Clutch plates can also wear over time.
Carburetor Tuning:
Carburetor jetting may require adjustment based on altitude, temperature, and modifications. The manual provides baseline settings.
Power Valve Maintenance:
Models equipped with a power valve (YPVS) require regular cleaning and maintenance of the valve mechanism for optimal performance.
Technical Tips
Torque Specifications:
The manual emphasizes the use of a torque wrench for critical fasteners, ensuring correct assembly and preventing component damage.
Special Tools:
Identifies and illustrates any special tools required for specific adjustments or repairs, often referencing Yamaha's part numbers for these tools.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Corporation is renowned for its innovation, performance, and reliability in motorcycles, with a rich history dating back to the 1950s. The DT series represents a significant part of their off-road legacy.
Model Evolution
Dt Series Legacy:
The DT series, including the DT 125 R, has a long lineage of capable and user-friendly dual-sport motorcycles, evolving over decades to incorporate technological advancements while maintaining its core identity.
Production
Production Period:
The Yamaha DT 125 R was produced over an extended period, with the 1988-2002 range representing a specific generation known for its robust performance and characteristic styling.
🏆 Awards & Recognition
Recognitions
Market Reputation:
The Yamaha DT 125 R earned a reputation for its durability, off-road prowess, and fun factor, making it a well-regarded machine among dual-sport enthusiasts.
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