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Yamaha FZ09 2013-2015 Workshop Repair Service Manual

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Basic Information Identification Make: Yamaha Model: FZ09 Model Alias: MT-09 Codes Vin Code: JYRL Introduction Market Position Motorcycle Segment: Hyper Naked / Standard Sportbike Competitive Analysis Key Competitors: Triumph Street Triple, Kawasaki Z800/Z900, Suzuki GSX-S750, Aprilia Shiver. Key Features Engine Type: Crossplane Crankshaft Inline-Triple Design Philosophy: Lightweight, agile, torquey engine for sporty street riding and versatility. Target Audience: Riders seeking a thrilling, adaptable motorcycle for commuting, spirited riding, and occasional touring. Manual Details Coverage Areas Applicable Model Years: 2013, 2014, 2015 Page Count Estimated Page Count: Approx. 400-500 pages (typical for this model) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, valve clearance, piston/cylinder, crankshaft, camshafts, timing chain, oil pump, lubrication system. Fuel System: Fuel injection system, throttle body, fuel pump, fuel injectors, fuel pressure regulator, fuel lines, evaporative emission control (EVAP). Ignition System: Ignition coils, spark plugs, ECU control, timing. Cooling System: Radiator, coolant, water pump, thermostat, fan operation, hoses. Exhaust System: Exhaust pipes, mufflers, catalytic converter (if applicable), O2 sensors. Transmission Drivetrain: Clutch operation, gearbox assembly, shift mechanism, final drive, chain and sprockets. Brakes System: Brake fluid, master cylinder, brake calipers, brake pads, brake discs, bleeding procedure, ABS system (if equipped). Suspension System: Front forks (spring preload, damping adjustment), rear shock absorber, linkage, wheel bearings. Steering System: Handlebar, steering stem, steering bearings. Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, taillight, indicators), horn, wiring diagrams, fuses, relays. Electronic Controls: ECU, sensors (throttle position, engine speed, coolant temperature, etc.), fault codes, diagnostic procedures. Chassis Frame: Frame inspection, swingarm, frame components. Bodywork Trim: Fairings, seat, fuel tank, fenders, mirrors, levers, footpegs. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, chain lubrication and adjustment, brake pad inspection and replacement, tire pressure checks. Troubleshooting: Diagnostic flowcharts for various performance issues, electrical faults, starting problems, engine noise diagnosis. Component Replacement: Step-by-step instructions for replacing major components like clutch, brake lines, fork seals, bearings. Rebuild Procedures: Detailed guidance for engine disassembly, inspection, and reassembly, including torque specifications. Electrical Diagnostics: Wiring diagrams with component identification, troubleshooting steps for electrical circuits. Suspension Adjustment: Instructions for adjusting front fork settings and rear shock settings for optimal performance. Technical Depth Depth Of Information: Comprehensive; covers basic maintenance to complete engine rebuilds and advanced diagnostics. Diagnostic Capabilities: Detailed fault code interpretation and troubleshooting strategies for ECU-related issues. Torque Specifications: Extensive list of all critical torque values for fasteners throughout the motorcycle. Schematics: Inclusion of detailed wiring diagrams and exploded views for component identification and assembly. Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, allows for clear printing of diagrams and text. Binding Type Binding Type: N/A (Digital download) Paper Type Paper Type: N/A (Digital download) Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve, Inline 3-cylinder Displacement: 847cc Bore X Stroke: 74.0 mm x 61.9 mm Compression Ratio: 11.5:1 Performance Horsepower Approx: 113.4 hp @ 10,000 rpm Torque Approx: 64.5 lb-ft @ 8,500 rpm Fuel System Fuel Delivery: Fuel Injection (Mikuni, 43mm throttle bodies x 3) Fuel Type: Unleaded gasoline, 91-98 octane recommended Fuel Tank Capacity: 18 Liters (4.75 US gal) Engine Ancillaries Lubrication System: Wet sump Starting System: Electric Ignition Type: TCI (Transistor Controlled Ignition) Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multiple-disc Features Drivetrain: O-ring sealed chain, 17T front sprocket, 45T rear sprocket (stock). Dimensions Exterior Length: 2,075 mm (81.7 in) Width: 745 mm (29.3 in) Height: 1,050 mm (41.3 in) Wheelbase: 1,440 mm (56.7 in) Ground Clearance: 135 mm (5.3 in) Seat Height: 820 mm (32.3 in) Weights Wet Weight Approx: 188 kg (414 lbs) Dry Weight Approx: 171 kg (377 lbs) Safety Features Ratings ABS Availability: Available on some models/markets (refer to specific model) Active Features Traction Control: Standard on most models/markets (multi-mode) Ride Modes: Standard (D-Mode: Standard, A-mode, B-mode) Passive Features Braking System Front: Dual 298mm hydraulic discs, radial-mount calipers. Braking System Rear: Single 245mm hydraulic disc, caliper. Suspension Front: 41mm inverted telescopic fork, adjustable preload and rebound damping. Suspension Rear: Swingarm (link suspension), adjustable preload and rebound damping. Technology Features Infotainment Dashboard Display: Multi-function LCD display (speedometer, tachometer, gear indicator, fuel gauge, trip meters, clock, D-Mode indicator, traction control indicator). Driver Assistance Traction Control System: TCS (Traction Control System) with two modes and OFF function. Connectivity Diagnostic Ports: OBD-II compliant diagnostic connector for fault code reading and analysis. Maintenance Service Intervals Oil Change Interval: Every 4,000 miles (6,000 km) or 6 months, whichever comes first. Oil Filter Interval: With every oil change. Air Filter Interval: Inspect every 8,000 miles (12,000 km), replace as needed. Spark Plug Interval: Replace at 16,000 miles (24,000 km). Valve Clearance Interval: Inspect at 24,000 miles (36,000 km). Fluid Specifications Engine Oil...
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Yamaha FZ09 2013-2015 Workshop Repair Service Manual
Basic Information
Identification
Make: Yamaha
Model: FZ09
Model Alias: MT-09
Codes
Vin Code: JYRL
Introduction
Market Position
Motorcycle Segment: Hyper Naked / Standard Sportbike
Competitive Analysis
Key Competitors: Triumph Street Triple, Kawasaki Z800/Z900, Suzuki GSX-S750, Aprilia Shiver.
Key Features
Engine Type: Crossplane Crankshaft Inline-Triple
Design Philosophy: Lightweight, agile, torquey engine for sporty street riding and versatility.
Target Audience: Riders seeking a thrilling, adaptable motorcycle for commuting, spirited riding, and occasional touring.
Manual Details
Coverage Areas
Applicable Model Years: 2013, 2014, 2015
Page Count
Estimated Page Count: Approx. 400-500 pages (typical for this model)
Manual Type
Manual Type: Workshop Repair Service Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Mechanical: Engine assembly, disassembly, inspection, valve clearance, piston/cylinder, crankshaft, camshafts, timing chain, oil pump, lubrication system.
Fuel System: Fuel injection system, throttle body, fuel pump, fuel injectors, fuel pressure regulator, fuel lines, evaporative emission control (EVAP).
Ignition System: Ignition coils, spark plugs, ECU control, timing.
Cooling System: Radiator, coolant, water pump, thermostat, fan operation, hoses.
Exhaust System: Exhaust pipes, mufflers, catalytic converter (if applicable), O2 sensors.
Transmission Drivetrain: Clutch operation, gearbox assembly, shift mechanism, final drive, chain and sprockets.
Brakes System: Brake fluid, master cylinder, brake calipers, brake pads, brake discs, bleeding procedure, ABS system (if equipped).
Suspension System: Front forks (spring preload, damping adjustment), rear shock absorber, linkage, wheel bearings.
Steering System: Handlebar, steering stem, steering bearings.
Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, taillight, indicators), horn, wiring diagrams, fuses, relays.
Electronic Controls: ECU, sensors (throttle position, engine speed, coolant temperature, etc.), fault codes, diagnostic procedures.
Chassis Frame: Frame inspection, swingarm, frame components.
Bodywork Trim: Fairings, seat, fuel tank, fenders, mirrors, levers, footpegs.
Procedures Included
Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, chain lubrication and adjustment, brake pad inspection and replacement, tire pressure checks.
Troubleshooting: Diagnostic flowcharts for various performance issues, electrical faults, starting problems, engine noise diagnosis.
Component Replacement: Step-by-step instructions for replacing major components like clutch, brake lines, fork seals, bearings.
Rebuild Procedures: Detailed guidance for engine disassembly, inspection, and reassembly, including torque specifications.
Electrical Diagnostics: Wiring diagrams with component identification, troubleshooting steps for electrical circuits.
Suspension Adjustment: Instructions for adjusting front fork settings and rear shock settings for optimal performance.
Technical Depth
Depth Of Information: Comprehensive; covers basic maintenance to complete engine rebuilds and advanced diagnostics.
Diagnostic Capabilities: Detailed fault code interpretation and troubleshooting strategies for ECU-related issues.
Torque Specifications: Extensive list of all critical torque values for fasteners throughout the motorcycle.
Schematics: Inclusion of detailed wiring diagrams and exploded views for component identification and assembly.
Manual Specifications
File Format
File Type: PDF (Portable Document Format)
Print Quality
Print Quality: High-resolution, allows for clear printing of diagrams and text.
Binding Type
Binding Type: N/A (Digital download)
Paper Type
Paper Type: N/A (Digital download)
Engine Specifications
Primary Engine
Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve, Inline 3-cylinder
Displacement: 847cc
Bore X Stroke: 74.0 mm x 61.9 mm
Compression Ratio: 11.5:1
Performance
Horsepower Approx: 113.4 hp @ 10,000 rpm
Torque Approx: 64.5 lb-ft @ 8,500 rpm
Fuel System
Fuel Delivery: Fuel Injection (Mikuni, 43mm throttle bodies x 3)
Fuel Type: Unleaded gasoline, 91-98 octane recommended
Fuel Tank Capacity: 18 Liters (4.75 US gal)
Engine Ancillaries
Lubrication System: Wet sump
Starting System: Electric
Ignition Type: TCI (Transistor Controlled Ignition)
Transmission
Standard
Transmission Type: 6-speed constant mesh
Clutch Type: Wet, multiple-disc
Features
Drivetrain: O-ring sealed chain, 17T front sprocket, 45T rear sprocket (stock).
Dimensions
Exterior
Length: 2,075 mm (81.7 in)
Width: 745 mm (29.3 in)
Height: 1,050 mm (41.3 in)
Wheelbase: 1,440 mm (56.7 in)
Ground Clearance: 135 mm (5.3 in)
Seat Height: 820 mm (32.3 in)
Weights
Wet Weight Approx: 188 kg (414 lbs)
Dry Weight Approx: 171 kg (377 lbs)
Safety Features
Ratings
ABS Availability: Available on some models/markets (refer to specific model)
Active Features
Traction Control: Standard on most models/markets (multi-mode)
Ride Modes: Standard (D-Mode: Standard, A-mode, B-mode)
Passive Features
Braking System Front: Dual 298mm hydraulic discs, radial-mount calipers.
Braking System Rear: Single 245mm hydraulic disc, caliper.
Suspension Front: 41mm inverted telescopic fork, adjustable preload and rebound damping.
Suspension Rear: Swingarm (link suspension), adjustable preload and rebound damping.
Technology Features
Infotainment
Dashboard Display: Multi-function LCD display (speedometer, tachometer, gear indicator, fuel gauge, trip meters, clock, D-Mode indicator, traction control indicator).
Driver Assistance
Traction Control System: TCS (Traction Control System) with two modes and OFF function.
Connectivity
Diagnostic Ports: OBD-II compliant diagnostic connector for fault code reading and analysis.
Maintenance
Service Intervals
Oil Change Interval: Every 4,000 miles (6,000 km) or 6 months, whichever comes first.
Oil Filter Interval: With every oil change.
Air Filter Interval: Inspect every 8,000 miles (12,000 km), replace as needed.
Spark Plug Interval: Replace at 16,000 miles (24,000 km).
Valve Clearance Interval: Inspect at 24,000 miles (36,000 km).
Fluid Specifications
Engine Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA or MA2.
Engine Oil Capacity: 3.00 L (3.17 US qt) without filter change; 3.20 L (3.38 US qt) with filter change.
Coolant Type: High-quality ethylene glycol-based antifreeze with demineralized water (50:50 mix).
Brake Fluid Type: DOT 4.
Clutch Fluid Type: DOT 4 (for hydraulic clutch).
Known Issues
Throttle Response: Early models (2013-2014) sometimes reported abrupt throttle response, addressed in later models and through ECU remapping/tuning.
Suspension Softness: Stock suspension can be considered on the softer side for aggressive riders; aftermarket upgrades are common.
Fuel Pump Recall: Certain units may have had specific fuel pump recalls; consult Yamaha for affected VINs.
Vehicle History
Brand Heritage
Manufacturer History: Yamaha Motor Company, a global leader in motorcycles, musical instruments, and other products, known for innovation and performance.
Model Evolution
Fz09 Introduction: Introduced in 2013 as a revolutionary 'crossplane' triple-powered naked sportbike, significantly impacting the segment.
Production
Manufacturing Location: Japan (primarily), with global distribution.
Awards & Recognition
Recognitions
Editorial Acclaim: Widely praised by motorcycle publications for its innovative engine, performance, and value upon release.
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