The FZ6-SS, produced from 2004 to 2009, represents the first generation of this popular naked sportbike. Known for its liquid-cooled, DOHC, inline-four-cylinder 599 cc engine, the FZ6-SS delivers approximately 98 PS, offering a blend of spirited performance and everyday usability. Its engineering highlights include a lightweight die-cast aluminum frame, a 6-speed transmission, and a responsive fuel injection system. Praised for its versatile performance and smooth power delivery, the FZ6-SS has been a favored choice for riders seeking a capable and engaging machine. This comprehensive Service Repair Workshop Manual provides in-depth guidance for the FZ6-SS models spanning the years 2004 through 2009. Covering over 500 pages, this English-language manual details everything from routine maintenance tasks such as oil changes and valve clearance checks to major overhaul procedures for the engine, transmission, chassis, brakes, and electrical systems. It includes essential technical specifications, torque values, troubleshooting charts, and diagnostic information for both professional technicians and dedicated owners aiming to maintain, repair, and optimize their FZ6-SS. 🏷️ Basic Information Identification Make: Yamaha Model: FZ6-SS Product Name: Yamaha FZ6-SS 2004-2009 Service Repair Workshop Manual PDF Download Codes Model Code Range: FZ6-SS (various regional codes may apply) Generation Generation: First Generation (FZ6/FZ6 Fazer) 👋 Introduction Market Position Target Audience: Yamaha FZ6-SS owners, independent motorcycle repair shops, professional technicians. Competitive Analysis Value Proposition: Provides expert-level guidance to maintain, troubleshoot, and repair the Yamaha FZ6-SS, saving time and money compared to dealership services. Key Features Content Scope: Detailed step-by-step instructions with clear illustrations and diagrams for all service and repair operations. Diagnostic Focus: Emphasis on systematic troubleshooting and identification of mechanical and electrical faults. 📋 Manual Details Coverage Areas Years Covered: 2004, 2005, 2006, 2007, 2008, 2009 Page Count Estimated Page Count: 500+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tuning, fuel injection system, ignition system, lubrication, cooling system, exhaust system, emissions control. Transmission: Clutch, gearbox internals, shift mechanism, final drive (chain and sprockets). Chassis And Suspension: Frame inspection and repair, front fork overhaul (including oil and seal replacement), rear shock absorber replacement, swingarm, linkages, wheel bearings, steering head bearings. Brakes: Front and rear brake system diagnosis and repair, hydraulic system bleeding, caliper overhaul, master cylinder, brake pad and disc replacement, ABS system (if applicable). Electrical System: Wiring diagrams, battery, charging system (alternator/stator, rectifier/regulator), starting system, lighting (headlight, taillight, indicators), instrumentation, ECU diagnostics, sensor testing, fault codes. Fuel System: Fuel pump, injectors, throttle body synchronization, fuel pressure testing, fuel tank and lines. Bodywork And Trim: Fairings, seat removal, fuel tank removal, body panel fasteners, minor body repairs. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, chain adjustment and lubrication, brake fluid replacement, coolant replacement, valve clearance checks. Troubleshooting: Diagnostic charts for common symptoms, error code explanations, step-by-step fault finding. Major Repairs: Engine rebuild procedures, transmission disassembly and reassembly, suspension component replacement, electrical system component diagnosis and repair. Special Tools: Identification of required special tools for specific procedures. Technical Depth Level Of Detail: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Capabilities: Detailed explanations of sensor readings, ECU functions, and diagnostic trouble codes (DTCs). Torque Specifications: Precise torque values for all critical fasteners. 📊 Manual Specifications File Format File Type: PDF Print Quality Readability: High resolution, clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, DOHC, inline-four-cylinder Displacement: 599 cc Bore X Stroke: 65.5 mm x 44.5 mm Compression Ratio: 12.2:1 Performance Horsepower: Approx. 98 PS (97 hp; 72 kW) @ 11,500 rpm (variations may occur based on region and specific model tuning) Torque: Approx. 64.7 Nm (6.6 kgf-m; 47.7 lb-ft) @ 9,500 rpm (variations may occur) Fuel System Fuel Delivery: Fuel Injection (Mikuni or Keihin throttle bodies) Fuel Type: Unleaded gasoline (95 RON recommended) Ignition Ignition System: TCI (Transistor Controlled Ignition) with electronic advance Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA Cooling System Coolant Type: Permanent type antifreeze coolant (50% solution) mixed with distilled water 🔧 Transmission Standard Transmission Type: Constant mesh, 6-speed return Clutch Type: Wet, multiple-disc, cable-actuated Features Final Drive: O-ring sealed chain, 16/46T sprockets (typical) Transmission Oil Type: Yamalube Gear Oil (or equivalent) SAE 80 API GL-4 📐 Dimensions Exterior Length: Approx. 2,105 mm (82.9 in) Width: Approx. 770 mm (30.3 in) Height: Approx. 1,220 mm (48.0 in) Wheelbase: Approx. 1,445 mm (56.9 in) Weights Dry Weight: Approx. 177 kg (390 lbs) Wet Weight: Approx. 197 kg (434 lbs) (with all fluids) Fuel Capacity: Approx. 20 liters (5.3 US gal) 🛡️ Safety Features Ratings Safety Certification: CE, EPA (region-dependent) Active Features Braking System: Dual 298mm front discs with 4-piston calipers, 245mm rear disc with 2-piston caliper. Optional ABS...