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2007 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual

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🏷️ Basic Information Identification Make: Yamaha Model: GRIZZLY 350 IRS / 4WD / HUNTER Year: 2007 Codes Model Code: YFM350FG 👋 Introduction Market Position Segment: Mid-size utility ATV Target User: Hunters, recreational riders, utility users requiring reliable 4WD performance. Competitive Analysis Competitors: Honda Foreman, Suzuki KingQuad, Polaris Sportsman. Key Features Vehicle Feature 1: Independent Rear Suspension (IRS) for improved ride comfort and traction. Feature 2: Selectable 4WD with a confined slip front differential for enhanced off-road capability. Feature 3: Hunter edition typically includes features like enhanced tires, camouflage paint options, and a winch. Key Features Manual Quality: Highest quality Yamaha manual available, computer-generated for clarity and detail. 📋 Manual Details Coverage Areas Primary Focus: Service, Repair, Maintenance, Overhaul Page Count Estimated Pages: 400-500 Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, disassembly, assembly, timing, valve adjustment, carburetor overhaul, cooling system, lubrication system. Transmission: Automatic transmission (CVT) disassembly, inspection, repair, lubrication, clutch assembly, torque converter. Drivetrain: 4WD system operation, front differential, rear differential, driveshafts, U-joints, CV joints, maintenance of drive components. Suspension: Independent Rear Suspension (IRS) details, front and rear shock absorbers, springs, bushings, alignment procedures. Brakes: Hydraulic brake system diagnostics, front and rear disc brake caliper overhaul, master cylinder, brake lines, bleeding procedures. Electrical: Stator, ignition system, starter motor, battery charging system, lighting circuits, wiring diagrams, troubleshooting electrical faults, CDI unit. Fuel System: Carburetor (Mikuni BSR33) specifications, jetting, float adjustment, fuel pump, fuel lines, fuel filter replacement. Cooling System: Radiator, fan operation, coolant types and capacities, thermostat, water pump inspection and repair. Frame And Body: Chassis components, body panels, fenders, seat, handlebars, rack removal and installation. Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, spark plug service, air filter cleaning, lubrication points. Troubleshooting: Diagnostic flowcharts for common problems, symptom-based troubleshooting guides. Repair: Step-by-step instructions for component removal, repair, and reinstallation for all major systems. Overhaul: Complete engine rebuild procedures, transmission rebuild, differential service. Adjustments: Carburetor adjustment, valve clearance adjustment, throttle cable adjustment, brake lever adjustment. Torque Specifications: Precise torque values for all critical fasteners and bolts across all systems. Technical Depth Depth: Comprehensive, covering from basic user maintenance to complete mechanical overhauls and advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Digital Creation: Computer-generated, not a scanned image, allowing for high zoom clarity. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Quality: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, single-cylinder Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Cooling System: Liquid-cooled Compression Ratio: 9.2:1 Performance Horsepower Estimated: Approx. 21 HP @ 6,000 RPM Torque Estimated: Approx. 20 lb-ft @ 4,500 RPM Fuel System Fuel Delivery: Mikuni BSR33 carburetor Fuel Type: Unleaded gasoline, 87 octane (minimum) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Lubrication Oil Type Recommended: Yamalube 4G SAE 10W-40 or equivalent API SG or higher, JASO MA certified Oil Capacity Engine Oil Capacity W Filter: 2.30 L (2.4 US qt) 🔧 Transmission Standard Type: Automatic (Yamaha Ultramatic®) Drive System: Shaft drive Gearbox: High/Low range with Reverse Features Clutch: Wet, centrifugal type Engine Braking: Utilizes the Ultramatic CVT system for strong engine braking. Fluid Specifications Transmission Fluid Type: Yamaha Genuine Ultramatic® Transmission Fluid or equivalent API GL-4, SAE 80W-90 gear oil for final drive. 📐 Dimensions Exterior Length: 2010 mm (79.1 in) Width: 1065 mm (41.9 in) Height: 1185 mm (46.7 in) Wheelbase: 1255 mm (49.4 in) Ground Clearance: 260 mm (10.2 in) Weights Curb Weight: 272 kg (599 lbs) Towing Capacity: 500 kg (1102 lbs) Rack Capacity Front: 45 kg (99 lbs) Rack Capacity Rear: 85 kg (187 lbs) Cargo Cargo Storage: Front and rear steel racks. 🛡️ Safety Features Ratings Atv Safety: Standard ATV safety precautions apply; always wear a helmet and protective gear. Active Features Braking System: Hydraulic disc brakes front and rear, with parking brake mechanism. Lighting: Dual 30W halogen headlights, 8W tail/stop light. Passive Features Ergonomics: Comfortable seating position, intuitive controls. Frame Construction: Durable steel frame designed for rugged terrain. 💡 Technology Features Infotainment Features: Basic instrumentation cluster (speedometer, odometer, fuel gauge, 4WD indicator, engine warning lights). Driver Assistance Features: Yamaha Ultramatic® CVT with on-demand engine braking, selectable 4WD. Connectivity Features: N/A (No electronic connectivity features typical for ATVs of this era). 🔧 Maintenance Service Intervals Engine Oil Change: Every 1,000 km (600 miles) or 6 months. Air Filter Cleaning: Every 300 km (200 miles) or 3 months, or more often in dusty conditions. Spark Plug Check: Every 1,000 km (600 miles) or 6 months. Valve Clearance Check: Every 2,000 km (1,200 miles) or 12 months. Brake Fluid Check: Inspect every 6 months, replace every 2 years. Fluid Specifications Coolant Type: Yamaha Genuine All Weather Coolant (or equivalent...
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2007 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
GRIZZLY 350 IRS / 4WD / HUNTER
Year:
2007
Codes
Model Code:
YFM350FG
👋 Introduction
Market Position
Segment:
Mid-size utility ATV
Target User:
Hunters, recreational riders, utility users requiring reliable 4WD performance.
Competitive Analysis
Competitors:
Honda Foreman, Suzuki KingQuad, Polaris Sportsman.
Key Features Vehicle
Feature 1:
Independent Rear Suspension (IRS) for improved ride comfort and traction.
Feature 2:
Selectable 4WD with a confined slip front differential for enhanced off-road capability.
Feature 3:
Hunter edition typically includes features like enhanced tires, camouflage paint options, and a winch.
Key Features Manual
Quality:
Highest quality Yamaha manual available, computer-generated for clarity and detail.
📋 Manual Details
Coverage Areas
Primary Focus:
Service, Repair, Maintenance, Overhaul
Page Count
Estimated Pages:
400-500
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, disassembly, assembly, timing, valve adjustment, carburetor overhaul, cooling system, lubrication system.
Transmission:
Automatic transmission (CVT) disassembly, inspection, repair, lubrication, clutch assembly, torque converter.
Drivetrain:
4WD system operation, front differential, rear differential, driveshafts, U-joints, CV joints, maintenance of drive components.
Suspension:
Independent Rear Suspension (IRS) details, front and rear shock absorbers, springs, bushings, alignment procedures.
Brakes:
Hydraulic brake system diagnostics, front and rear disc brake caliper overhaul, master cylinder, brake lines, bleeding procedures.
Electrical:
Stator, ignition system, starter motor, battery charging system, lighting circuits, wiring diagrams, troubleshooting electrical faults, CDI unit.
Fuel System:
Carburetor (Mikuni BSR33) specifications, jetting, float adjustment, fuel pump, fuel lines, fuel filter replacement.
Cooling System:
Radiator, fan operation, coolant types and capacities, thermostat, water pump inspection and repair.
Frame And Body:
Chassis components, body panels, fenders, seat, handlebars, rack removal and installation.
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, spark plug service, air filter cleaning, lubrication points.
Troubleshooting:
Diagnostic flowcharts for common problems, symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation for all major systems.
Overhaul:
Complete engine rebuild procedures, transmission rebuild, differential service.
Adjustments:
Carburetor adjustment, valve clearance adjustment, throttle cable adjustment, brake lever adjustment.
Torque Specifications:
Precise torque values for all critical fasteners and bolts across all systems.
Technical Depth
Depth:
Comprehensive, covering from basic user maintenance to complete mechanical overhauls and advanced diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Digital Creation:
Computer-generated, not a scanned image, allowing for high zoom clarity.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Quality:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, single-cylinder
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Cooling System:
Liquid-cooled
Compression Ratio:
9.2:1
Performance
Horsepower Estimated:
Approx. 21 HP @ 6,000 RPM
Torque Estimated:
Approx. 20 lb-ft @ 4,500 RPM
Fuel System
Fuel Delivery:
Mikuni BSR33 carburetor
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type Recommended:
Yamalube 4G SAE 10W-40 or equivalent API SG or higher, JASO MA certified
Oil Capacity
Engine Oil Capacity W Filter:
2.30 L (2.4 US qt)
🔧 Transmission
Standard
Type:
Automatic (Yamaha Ultramatic®)
Drive System:
Shaft drive
Gearbox:
High/Low range with Reverse
Features
Clutch:
Wet, centrifugal type
Engine Braking:
Utilizes the Ultramatic CVT system for strong engine braking.
Fluid Specifications
Transmission Fluid Type:
Yamaha Genuine Ultramatic® Transmission Fluid or equivalent API GL-4, SAE 80W-90 gear oil for final drive.
📐 Dimensions
Exterior
Length:
2010 mm (79.1 in)
Width:
1065 mm (41.9 in)
Height:
1185 mm (46.7 in)
Wheelbase:
1255 mm (49.4 in)
Ground Clearance:
260 mm (10.2 in)
Weights
Curb Weight:
272 kg (599 lbs)
Towing Capacity:
500 kg (1102 lbs)
Rack Capacity Front:
45 kg (99 lbs)
Rack Capacity Rear:
85 kg (187 lbs)
Cargo
Cargo Storage:
Front and rear steel racks.
🛡️ Safety Features
Ratings
Atv Safety:
Standard ATV safety precautions apply; always wear a helmet and protective gear.
Active Features
Braking System:
Hydraulic disc brakes front and rear, with parking brake mechanism.
Lighting:
Dual 30W halogen headlights, 8W tail/stop light.
Passive Features
Ergonomics:
Comfortable seating position, intuitive controls.
Frame Construction:
Durable steel frame designed for rugged terrain.
💡 Technology Features
Infotainment
Features:
Basic instrumentation cluster (speedometer, odometer, fuel gauge, 4WD indicator, engine warning lights).
Driver Assistance
Features:
Yamaha Ultramatic® CVT with on-demand engine braking, selectable 4WD.
Connectivity
Features:
N/A (No electronic connectivity features typical for ATVs of this era).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months.
Air Filter Cleaning:
Every 300 km (200 miles) or 3 months, or more often in dusty conditions.
Spark Plug Check:
Every 1,000 km (600 miles) or 6 months.
Valve Clearance Check:
Every 2,000 km (1,200 miles) or 12 months.
Brake Fluid Check:
Inspect every 6 months, replace every 2 years.
Fluid Specifications
Coolant Type:
Yamaha Genuine All Weather Coolant (or equivalent ethylene glycol-based coolant, 50/50 mix with distilled water).
Coolant Capacity:
1.65 L (1.7 US qt)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Item:
CVT belt wear, requiring inspection and replacement based on mileage or symptoms of slippage.
Carburetor Tuning:
Carburetor may require occasional cleaning or adjustment for optimal performance, especially after extended storage or in varied altitudes.
4Wd Actuation:
Regularly check and lubricate the 4WD engagement mechanism for smooth operation.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company
Origin:
Japan
Model Evolution
Grizzly Lineage:
The Grizzly line is known for its ruggedness, comfort, and capable 4WD systems.
350 Variant:
The 350cc class provided a balance of power, maneuverability, and efficiency for utility and recreation.
Production
Production Period:
The YFM350FG was produced for several years, with the 2007 model representing a refined iteration.
🏆 Awards & Recognition
Recognitions
Atv Industry:
Yamaha's Grizzly line is consistently recognized for its durability, performance, and innovation in the utility ATV segment.
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