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2008 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 IRS / 4WD / HUNTER Year: 2008 Vehicle Type: All-Terrain Vehicle (ATV) Chassis Code: YFM350FGX (likely, based on IRS and 4WD) Generation Generation Identifier: Second Generation Grizzly 350 Codes Engine Code: 1UY 👋 Introduction Market Position Segment: Mid-size utility ATV, known for its ruggedness and comfort Target Audience: Hunters, recreational riders, utility users requiring reliable 4WD and independent suspension Competitive Analysis Key Competitors: Honda Rancher 4x4, Polaris Sportsman 400/500, Suzuki King Quad 300/400, Kawasaki Prairie 360 Key Features Distinctive Features: Independent Rear Suspension (IRS) for improved ride comfort and ground clearance, On-Command 4WD system, powerful 348cc engine, often comes in dedicated 'Hunter' edition with enhanced features Utility Aspects: Heavy-duty racks, tow hitch, often equipped with winches and specialized camouflage in Hunter editions 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, maintenance, and overhaul procedures Page Count Estimated Page Count: 300-400 pages (typical for this type of manual) Manual Type Manual Classification: Official Service Manual Language Language: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly, disassembly, lubrication, cooling, fuel delivery (carburetor), ignition, exhaust, starting system, decompression system Drivetrain Systems: Transmission (automatic/CVT), clutch, drive shafts, differential, axle shafts, final drive Suspension Steering: Independent Rear Suspension (IRS) system, front and rear suspension components, shock absorbers, springs, steering knuckles, tie rods, steering column, wheel alignment Braking Systems: Front and rear brake systems, hydraulic circuits, brake pads, rotors, calipers, brake lines, parking brake Electrical Systems: Wiring diagrams, lighting system, battery, charging system (stator, regulator/rectifier), ignition system components, CDI unit, starter motor, fuses, relays, instrumentation, 12V accessory outlet Fuel System: Fuel tank, fuel pump (if applicable, typically gravity fed in this model), carburetor (Mikuni BSR series), fuel filter, fuel lines Body Chassis: Frame inspection and repair, body panels, fenders, racks, seat, handlebars, footrests Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug maintenance, air filter cleaning/replacement, lubrication points, coolant checks, brake fluid checks, battery maintenance Troubleshooting Diagnostics: Diagnostic charts for common problems, electrical troubleshooting guides, engine performance issues, starting problems Repair Overhaul: Complete engine rebuild, transmission repair, suspension component replacement, brake system overhaul, carburetor tuning and rebuilding, electrical component repair Adjustment Calibration: Carburetor adjustment, throttle cable adjustment, brake lever adjustment, clutch engagement adjustment Technical Depth Diagnostic Capability: Advanced diagnostic procedures, including component testing and symptom-based troubleshooting Rebuild Instructions: Detailed step-by-step instructions for complete engine and drivetrain overhauls Specification Accuracy: Precise torque specifications, clearances, fluid capacities, and electrical resistance values 📊 Manual Specifications File Format PDF Features: Searchable text, zoomable images, printable pages Print Quality Image Resolution: High resolution, clear and sharp diagrams and illustrations (computer generated, not scanned) Binding Type Digital Binding: N/A (Digital PDF format) Paper Type Digital Paper Simulation: N/A (Digital PDF format, but designed for clarity on screen and print) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve Displacement: 348 cc Bore X Stroke: 83.0 mm x 64.5 mm Cooling System: Liquid-cooled Compression Ratio: 9.2:1 Performance Horsepower Estimated: Approx. 21-23 hp (at 6500 rpm) Torque Estimated: Approx. 27-29 Nm (at 5500 rpm) Fuel System Carburetor Model: Mikuni BSR33/1 (single carburetor) Fuel Type: Unleaded gasoline, Octane rating 87 or higher Ignition Ignition System: CDI (Capacitor Discharge Ignition) Spark Plug Type: NGK CR7E (or equivalent) Spark Plug Gap: 0.6 - 0.7 mm (0.024 - 0.028 in) 🔧 Transmission Standard Transmission Type: Automatic (Yamaha Ultramatic® CVT) Drive System: Shaft drive, On-Command® 2WD/4WD with differential lock Features Gear Selection: High, Low, Neutral, Reverse, Park Clutch Type: Dry centrifugal clutch (primary), V-belt drive (CVT) Engine Braking: Engages automatically in all gear ranges for effective downhill control 📐 Dimensions Exterior Length: 2020 mm (79.5 in) Width: 1065 mm (41.9 in) Height: 1170 mm (46.1 in) Wheelbase: 1280 mm (50.4 in) Ground Clearance: 260 mm (10.2 in) Weights Curb Weight: 277 kg (611 lbs) Front Rack Capacity: 45 kg (99 lbs) Rear Rack Capacity: 85 kg (187 lbs) Towing Capacity: 500 kg (1102 lbs) Wheels Tires Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 Wheel Bolt Pattern: 4/110 🛡️ Safety Features Ratings Rollover Resistance: N/A (ATVs are not rated for rollover resistance in the same way cars are) Active Features Braking Control: Hydraulic disc brakes front and rear for reliable stopping power Traction Control: On-Command® 4WD system with differential lock for enhanced traction Passive Features Ergonomics: Comfortable seating, intuitive controls, wide floorboards with serrated footpegs for grip Lighting: Dual 30W Krypton headlights, 15W brake/taillight 💡 Technology Features Infotainment Infotainment System: N/A (Basic utility ATV, no infotainment system) Driver Assistance Driver Assistance Features: N/A (Basic utility ATV, no advanced driver-assistance systems) Connectivity Connectivity Options: 12V accessory outlet for charging devices 🔧 Maintenance Service Intervals Engine Oil Change: Every 20 hours or 6 months, whichever comes first Oil Filter Replacement: With every engine oil change Air Filter Cleaning: Every 10 hours...
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2008 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350 IRS / 4WD / HUNTER
Year:
2008
Vehicle Type:
All-Terrain Vehicle (ATV)
Chassis Code:
YFM350FGX (likely, based on IRS and 4WD)
Generation
Generation Identifier:
Second Generation Grizzly 350
Codes
Engine Code:
1UY
👋 Introduction
Market Position
Segment:
Mid-size utility ATV, known for its ruggedness and comfort
Target Audience:
Hunters, recreational riders, utility users requiring reliable 4WD and independent suspension
Competitive Analysis
Key Competitors:
Honda Rancher 4x4, Polaris Sportsman 400/500, Suzuki King Quad 300/400, Kawasaki Prairie 360
Key Features
Distinctive Features:
Independent Rear Suspension (IRS) for improved ride comfort and ground clearance, On-Command 4WD system, powerful 348cc engine, often comes in dedicated 'Hunter' edition with enhanced features
Utility Aspects:
Heavy-duty racks, tow hitch, often equipped with winches and specialized camouflage in Hunter editions
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, maintenance, and overhaul procedures
Page Count
Estimated Page Count:
300-400 pages (typical for this type of manual)
Manual Type
Manual Classification:
Official Service Manual
Language
Language:
English
Format
Delivery Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly, disassembly, lubrication, cooling, fuel delivery (carburetor), ignition, exhaust, starting system, decompression system
Drivetrain Systems:
Transmission (automatic/CVT), clutch, drive shafts, differential, axle shafts, final drive
Suspension Steering:
Independent Rear Suspension (IRS) system, front and rear suspension components, shock absorbers, springs, steering knuckles, tie rods, steering column, wheel alignment
Braking Systems:
Front and rear brake systems, hydraulic circuits, brake pads, rotors, calipers, brake lines, parking brake
Electrical Systems:
Wiring diagrams, lighting system, battery, charging system (stator, regulator/rectifier), ignition system components, CDI unit, starter motor, fuses, relays, instrumentation, 12V accessory outlet
Fuel System:
Fuel tank, fuel pump (if applicable, typically gravity fed in this model), carburetor (Mikuni BSR series), fuel filter, fuel lines
Body Chassis:
Frame inspection and repair, body panels, fenders, racks, seat, handlebars, footrests
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug maintenance, air filter cleaning/replacement, lubrication points, coolant checks, brake fluid checks, battery maintenance
Troubleshooting Diagnostics:
Diagnostic charts for common problems, electrical troubleshooting guides, engine performance issues, starting problems
Repair Overhaul:
Complete engine rebuild, transmission repair, suspension component replacement, brake system overhaul, carburetor tuning and rebuilding, electrical component repair
Adjustment Calibration:
Carburetor adjustment, throttle cable adjustment, brake lever adjustment, clutch engagement adjustment
Technical Depth
Diagnostic Capability:
Advanced diagnostic procedures, including component testing and symptom-based troubleshooting
Rebuild Instructions:
Detailed step-by-step instructions for complete engine and drivetrain overhauls
Specification Accuracy:
Precise torque specifications, clearances, fluid capacities, and electrical resistance values
📊 Manual Specifications
File Format
PDF Features:
Searchable text, zoomable images, printable pages
Print Quality
Image Resolution:
High resolution, clear and sharp diagrams and illustrations (computer generated, not scanned)
Binding Type
Digital Binding:
N/A (Digital PDF format)
Paper Type
Digital Paper Simulation:
N/A (Digital PDF format, but designed for clarity on screen and print)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve
Displacement:
348 cc
Bore X Stroke:
83.0 mm x 64.5 mm
Cooling System:
Liquid-cooled
Compression Ratio:
9.2:1
Performance
Horsepower Estimated:
Approx. 21-23 hp (at 6500 rpm)
Torque Estimated:
Approx. 27-29 Nm (at 5500 rpm)
Fuel System
Carburetor Model:
Mikuni BSR33/1 (single carburetor)
Fuel Type:
Unleaded gasoline, Octane rating 87 or higher
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug Type:
NGK CR7E (or equivalent)
Spark Plug Gap:
0.6 - 0.7 mm (0.024 - 0.028 in)
🔧 Transmission
Standard
Transmission Type:
Automatic (Yamaha Ultramatic® CVT)
Drive System:
Shaft drive, On-Command® 2WD/4WD with differential lock
Features
Gear Selection:
High, Low, Neutral, Reverse, Park
Clutch Type:
Dry centrifugal clutch (primary), V-belt drive (CVT)
Engine Braking:
Engages automatically in all gear ranges for effective downhill control
📐 Dimensions
Exterior
Length:
2020 mm (79.5 in)
Width:
1065 mm (41.9 in)
Height:
1170 mm (46.1 in)
Wheelbase:
1280 mm (50.4 in)
Ground Clearance:
260 mm (10.2 in)
Weights
Curb Weight:
277 kg (611 lbs)
Front Rack Capacity:
45 kg (99 lbs)
Rear Rack Capacity:
85 kg (187 lbs)
Towing Capacity:
500 kg (1102 lbs)
Wheels Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheel Bolt Pattern:
4/110
🛡️ Safety Features
Ratings
Rollover Resistance:
N/A (ATVs are not rated for rollover resistance in the same way cars are)
Active Features
Braking Control:
Hydraulic disc brakes front and rear for reliable stopping power
Traction Control:
On-Command® 4WD system with differential lock for enhanced traction
Passive Features
Ergonomics:
Comfortable seating, intuitive controls, wide floorboards with serrated footpegs for grip
Lighting:
Dual 30W Krypton headlights, 15W brake/taillight
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility ATV, no infotainment system)
Driver Assistance
Driver Assistance Features:
N/A (Basic utility ATV, no advanced driver-assistance systems)
Connectivity
Connectivity Options:
12V accessory outlet for charging devices
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 20 hours or 6 months, whichever comes first
Oil Filter Replacement:
With every engine oil change
Air Filter Cleaning:
Every 10 hours or 1 month; replace if damaged
Spark Plug Check Gap:
Every 10 hours or 1 month
Brake Fluid Check:
Every 20 hours or 6 months
Lubrication:
Every 10 hours or 1 month (refer to manual for specific points)
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) 10W-40 API SG or higher
Engine Oil Capacity:
2.00 L (2.11 US qt) without filter change; 2.20 L (2.32 US qt) with filter change
Coolant Type:
Ethylene glycol based antifreeze, 50/50 mix with distilled water
Coolant Capacity:
1.70 L (1.80 US qt)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Final Drive Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4
Final Drive Oil Capacity:
0.16 L (0.17 US qt)
Known Issues
Common Wear Items:
CVT belt wear, brake pad wear, ball joint wear (especially with aggressive use), wheel bearing wear
Carburetor Performance:
Can be sensitive to altitude and temperature changes; requires periodic cleaning and adjustment for optimal performance
Electrical Connections:
Corrosion in connectors can sometimes lead to electrical gremlins, emphasizing the need for regular inspection and dielectric grease application
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Yamaha Motor Corporation, a global leader in powersports, renowned for innovation and reliability since 1955
Model Evolution
Grizzly Lineage:
The Grizzly series, introduced in 1998, quickly became a benchmark for performance and comfort in the utility ATV market. The 350cc class was developed to offer a balance of power and affordability.
Irs Introduction:
The introduction of Independent Rear Suspension (IRS) on models like the 350 Grizzly significantly improved ride quality over traditional solid axles, especially in rough terrain.
Production
Manufacturing Origin:
Primarily manufactured in Japan and/or the United States
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific awards for the 2008 model are not readily publicized, but the Grizzly line generally receives positive reviews for its reliability and capability)
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