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2009 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 IRS / 4WD / HUNTER Model Variant: IRS / 4WD / HUNTER Year: 2009 Codes Chassis Code: YFM350FGPH Engine Code: 1UY 👋 Introduction Market Position Market Segment: Mid-size utility ATV, positioned for recreational and hunting applications. Key Selling Points: Reliability, 4WD capability, IRS for improved comfort and handling, Yamaha's proven engine technology, dedicated HUNTER package. Competitive Analysis Primary Competitors: Honda FourTrax 350/420, Polaris Sportsman 400/500, Kawasaki Brute Force 300/400, Suzuki KingQuad 300/400. Key Features Vehicle Key Features: Independent Rear Suspension (IRS), On-Command 4WD, sealed front drive, rugged chassis, liquid-cooled engine, digital instrumentation, ample cargo racks. 📋 Manual Details Coverage Areas Geographical Coverage: Global Trim Level Coverage: Standard, HUNTER Edition Page Count Page Count: Estimated 400-500 pages (typical for a comprehensive service manual) Manual Type Manual Type: Service Repair Maintenance Overhaul Manual Language Language: English Format Format: PDF Download (digitally created, not scanned) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, top-end repair, bottom-end repair, lubrication system, cooling system, fuel system, ignition system, starting system, exhaust system. Drivetrain Systems: Transmission (CVT) inspection and repair, drive shaft, differentials (front and rear), hub assemblies, wheel bearings, drive belts. Suspension Steering Systems: Independent Rear Suspension (IRS) components, front suspension, steering linkage, tie rods, ball joints, shock absorbers, control arms. Braking Systems: Hydraulic brake system, brake calipers, brake pads, brake discs, master cylinder, brake lines, parking brake. Electrical Systems: Wiring diagrams, charging system (stator, regulator/rectifier), battery maintenance, lighting system, ignition switch, kill switch, starter motor, fuses, relays. Fuel System: Carburetor (Mikuni BSR33) tuning and overhaul, fuel pump, fuel filter, fuel tank and lines. Body Frame Chassis: Frame inspection, body panels, fenders, racks, seat, handlebars, footpegs. Procedures Included Routine Maintenance: Oil change intervals and specifications, filter replacements (oil, air), spark plug replacement, valve clearance adjustment, lubrication points. Troubleshooting: Diagnostic procedures for common performance issues, starting problems, electrical faults, and drivability concerns. Repair Procedures: Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly of all major systems. Overhaul Procedures: Complete engine and transmission overhaul instructions, including piston and ring replacement, bearing checks, and seal replacements. Adjustment Procedures: Carburetor adjustments, throttle cable adjustment, brake adjustments, clutch engagement adjustments. Technical Depth Depth: Comprehensive: Covers everything from basic rider maintenance to full engine and transmission rebuilds, including electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text content Zoom Capability: High resolution, allowing for zoom without loss of clarity Print Quality Print Quality: Computer-generated (high-quality, sharp text and diagrams) Binding Type Binding Type: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve, single cylinder Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Cooling System: Liquid-cooled Compression Ratio: 9.2:1 Performance Horsepower Estimate: Approximately 21-23 hp (at 6,000 RPM) Torque Estimate: Approximately 20-22 lb-ft (at 4,500 RPM) Fuel System Fuel Delivery: Carburetor (Mikuni BSR33) Fuel Type: Unleaded gasoline (87 octane recommended) Lubrication System Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher Oil Capacity: Approximately 1.7 L (1.8 US qt) with filter change Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) Spark Plug Type: NGK CR6HSA (or equivalent) Spark Plug Gap: 0.6-0.7 mm (0.024-0.028 in) 🔧 Transmission Standard Transmission Type: Automatic (Yamaha Ultramatic® CVT with engine braking) Drive System: Shaft drive, On-Command® 2WD/4WD with differential lock Features Gear Reduction: High and Low range, Neutral, Reverse Transmission Fluid Type: Yamaha Gear Oil (or equivalent) SAE 80 API GL-4 Transmission Fluid Capacity: Approximately 0.2 L (0.21 US qt) 📐 Dimensions Exterior Length: 76.5 in (1943 mm) Width: 41.1 in (1044 mm) Height: 45.5 in (1156 mm) Wheelbase: 49.2 in (1250 mm) Ground Clearance: 7.1 in (181 mm) Cargo Front Rack Capacity: 66 lbs (30 kg) Rear Rack Capacity: 176 lbs (80 kg) Weights Dry Weight: 540 lbs (245 kg) Fuel Capacity: 3.2 gal (12 L), including 0.8 gal (3 L) reserve Wheels Tires Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 Wheel Type: Stamped steel 🛡️ Safety Features Ratings Safety Certifications: While ATVs are not typically crash-tested like cars, this manual will cover safety features and operating guidelines to ensure safe usage. Active Features Braking System: Hydraulic disc front and rear, with sealed drum parking brake. Engine Braking: Yamaha's Ultramatic® CVT provides reliable engine braking for descents. Passive Features Chassis Design: Durable steel frame designed for stability and load-bearing. Ergonomics: Comfortable seating position, accessible controls, and footwells designed for rider security. 💡 Technology Features Infotainment Infotainment System: Basic digital instrumentation: speedometer, odometer, trip meter, hour meter, 2WD/4WD indicator, fuel gauge. No advanced infotainment features. Driver Assistance Driver Assistance Features: Yamaha Ultramatic® CVT with engine braking. On-Command® 4WD system with differential lock. Connectivity Connectivity Features: N/A (No electronic connectivity features for external devices). 🔧 Maintenance Service Intervals Initial Service: First service typically recommended...
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2009 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350 IRS / 4WD / HUNTER
Model Variant:
IRS / 4WD / HUNTER
Year:
2009
Codes
Chassis Code:
YFM350FGPH
Engine Code:
1UY
👋 Introduction
Market Position
Market Segment:
Mid-size utility ATV, positioned for recreational and hunting applications.
Key Selling Points:
Reliability, 4WD capability, IRS for improved comfort and handling, Yamaha's proven engine technology, dedicated HUNTER package.
Competitive Analysis
Primary Competitors:
Honda FourTrax 350/420, Polaris Sportsman 400/500, Kawasaki Brute Force 300/400, Suzuki KingQuad 300/400.
Key Features
Vehicle Key Features:
Independent Rear Suspension (IRS), On-Command 4WD, sealed front drive, rugged chassis, liquid-cooled engine, digital instrumentation, ample cargo racks.
📋 Manual Details
Coverage Areas
Geographical Coverage:
Global
Trim Level Coverage:
Standard, HUNTER Edition
Page Count
Page Count:
Estimated 400-500 pages (typical for a comprehensive service manual)
Manual Type
Manual Type:
Service Repair Maintenance Overhaul Manual
Language
Language:
English
Format
Format:
PDF Download (digitally created, not scanned)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, top-end repair, bottom-end repair, lubrication system, cooling system, fuel system, ignition system, starting system, exhaust system.
Drivetrain Systems:
Transmission (CVT) inspection and repair, drive shaft, differentials (front and rear), hub assemblies, wheel bearings, drive belts.
Suspension Steering Systems:
Independent Rear Suspension (IRS) components, front suspension, steering linkage, tie rods, ball joints, shock absorbers, control arms.
Braking Systems:
Hydraulic brake system, brake calipers, brake pads, brake discs, master cylinder, brake lines, parking brake.
Electrical Systems:
Wiring diagrams, charging system (stator, regulator/rectifier), battery maintenance, lighting system, ignition switch, kill switch, starter motor, fuses, relays.
Fuel System:
Carburetor (Mikuni BSR33) tuning and overhaul, fuel pump, fuel filter, fuel tank and lines.
Body Frame Chassis:
Frame inspection, body panels, fenders, racks, seat, handlebars, footpegs.
Procedures Included
Routine Maintenance:
Oil change intervals and specifications, filter replacements (oil, air), spark plug replacement, valve clearance adjustment, lubrication points.
Troubleshooting:
Diagnostic procedures for common performance issues, starting problems, electrical faults, and drivability concerns.
Repair Procedures:
Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly of all major systems.
Overhaul Procedures:
Complete engine and transmission overhaul instructions, including piston and ring replacement, bearing checks, and seal replacements.
Adjustment Procedures:
Carburetor adjustments, throttle cable adjustment, brake adjustments, clutch engagement adjustments.
Technical Depth
Depth:
Comprehensive: Covers everything from basic rider maintenance to full engine and transmission rebuilds, including electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text content
Zoom Capability:
High resolution, allowing for zoom without loss of clarity
Print Quality
Print Quality:
Computer-generated (high-quality, sharp text and diagrams)
Binding Type
Binding Type:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve, single cylinder
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Cooling System:
Liquid-cooled
Compression Ratio:
9.2:1
Performance
Horsepower Estimate:
Approximately 21-23 hp (at 6,000 RPM)
Torque Estimate:
Approximately 20-22 lb-ft (at 4,500 RPM)
Fuel System
Fuel Delivery:
Carburetor (Mikuni BSR33)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Lubrication System
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Oil Capacity:
Approximately 1.7 L (1.8 US qt) with filter change
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Spark Plug Type:
NGK CR6HSA (or equivalent)
Spark Plug Gap:
0.6-0.7 mm (0.024-0.028 in)
🔧 Transmission
Standard
Transmission Type:
Automatic (Yamaha Ultramatic® CVT with engine braking)
Drive System:
Shaft drive, On-Command® 2WD/4WD with differential lock
Features
Gear Reduction:
High and Low range, Neutral, Reverse
Transmission Fluid Type:
Yamaha Gear Oil (or equivalent) SAE 80 API GL-4
Transmission Fluid Capacity:
Approximately 0.2 L (0.21 US qt)
📐 Dimensions
Exterior
Length:
76.5 in (1943 mm)
Width:
41.1 in (1044 mm)
Height:
45.5 in (1156 mm)
Wheelbase:
49.2 in (1250 mm)
Ground Clearance:
7.1 in (181 mm)
Cargo
Front Rack Capacity:
66 lbs (30 kg)
Rear Rack Capacity:
176 lbs (80 kg)
Weights
Dry Weight:
540 lbs (245 kg)
Fuel Capacity:
3.2 gal (12 L), including 0.8 gal (3 L) reserve
Wheels Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheel Type:
Stamped steel
🛡️ Safety Features
Ratings
Safety Certifications:
While ATVs are not typically crash-tested like cars, this manual will cover safety features and operating guidelines to ensure safe usage.
Active Features
Braking System:
Hydraulic disc front and rear, with sealed drum parking brake.
Engine Braking:
Yamaha's Ultramatic® CVT provides reliable engine braking for descents.
Passive Features
Chassis Design:
Durable steel frame designed for stability and load-bearing.
Ergonomics:
Comfortable seating position, accessible controls, and footwells designed for rider security.
💡 Technology Features
Infotainment
Infotainment System:
Basic digital instrumentation: speedometer, odometer, trip meter, hour meter, 2WD/4WD indicator, fuel gauge. No advanced infotainment features.
Driver Assistance
Driver Assistance Features:
Yamaha Ultramatic® CVT with engine braking. On-Command® 4WD system with differential lock.
Connectivity
Connectivity Features:
N/A (No electronic connectivity features for external devices).
🔧 Maintenance
Service Intervals
Initial Service:
First service typically recommended at 100 miles or 1 month, covering engine oil change, drivetrain oil check, and general inspection.
Regular Oil Change:
Every 100 hours or 6 months (whichever comes first) for engine oil and filter.
Air Filter Cleaning Replacement:
Inspect every 50 hours or 3 months; clean/replace as needed, more frequently in dusty conditions.
Spark Plug Replacement:
Every 200 hours or 1 year.
Valve Clearance Adjustment:
Every 200 hours or 1 year.
Drivetrain Oil Change:
Every 200 hours or 1 year.
Fluid Specifications
Engine Oil Spec:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid
Drivetrain Oil Spec:
Yamaha Gear Oil (or equivalent) SAE 80 API GL-4
Known Issues
Common Wear Items:
CVT belt wear, brake pad wear, wheel bearing wear, spark plug fouling (if maintenance is neglected).
Potential Electrical Issues:
Degradation of stator or regulator/rectifier over time, requiring replacement. Corrosion in connectors.
Carburetor Tuning:
May require periodic adjustment or cleaning, especially after prolonged storage or fuel contamination.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha has a long-standing reputation for producing reliable, high-performance powersports vehicles, including a strong lineage of ATVs.
Model Evolution
Predecessor Models:
The Grizzly 350 is an evolution of Yamaha's popular utility ATV line, building upon the success of models like the Timberwolf and Bruin.
Key Advancements For 350:
Introduction of IRS on a 350cc platform, enhancement of 4WD system, and refinement of the liquid-cooled engine for better performance and reliability.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or the United States by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for this model may not be widely publicized, Yamaha ATVs consistently receive positive reviews for reliability and performance in their class.
Ratings
User Ratings:
Generally well-regarded by owners for its robust construction and ability to handle various terrains and tasks.
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