Yamaha RAPTOR 700 YFM700 Digital Workshop Repair Manual 2009-2010
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🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Model Code: YFM700 Model Variant: Standard Codes Product Name: Yamaha RAPTOR 700 YFM700 Digital Workshop Repair Manual 2009-2010 PDF Download Product Identifier: YFM700-2009-2010-WRM-PDF 👋 Introduction Market Position Segment: High-performance sport ATV Target Audience: Enthusiasts, off-road riders, racers, and owners seeking detailed maintenance and repair information. Competitive Analysis Competitors: Honda TRX450R/ER, Suzuki LT-R450, Kawasaki KFX450R Key Features Engine Performance: Renowned for its powerful and torquey engine, making it a class leader in acceleration and pulling power. Handling Chassis: Features a lightweight and rigid chassis with long-travel suspension for excellent handling and stability in varied terrain. Efi Technology: Benefited from electronic fuel injection for precise fuel delivery, improved throttle response, and easier starting in different conditions. Manual Value Proposition: Provides owners with the knowledge and procedures to maintain peak performance, diagnose issues efficiently, and perform repairs themselves, saving time and money. 📋 Manual Details Coverage Areas Applicable Years: 2009, 2010 Covered Regions: Global (specifications may vary by market) Page Count Estimated Page Count: 500+ Manual Type Type: Digital Workshop Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of all engine components including cylinder head, valves, piston, crankshaft, connecting rods, camshaft, timing system, and lubrication system. Engine Fuel System: Fuel injection system (EFI), throttle body, fuel pump, fuel injectors, fuel pressure regulator, fuel lines, and evaporative emission control (EVAP) system. Ignition System: Ignition coil, spark plugs, CDI unit, crankshaft position sensor, and ignition timing. Cooling System: Radiator, cooling fan, thermostat, water pump, coolant hoses, and coolant specifications. Transmission Drivetrain: Clutch (wet multi-plate), transmission gears, shift forks, drive shafts, rear axle, differential, and lubrication. Suspension System: Front and rear suspension components, shock absorbers, springs, A-arms, bearings, bushings, and suspension geometry. Brake System: Front and rear hydraulic disc brakes, brake calipers, brake pads, brake discs, master cylinders, brake lines, and brake fluid specifications. Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting system (headlights, taillights, indicators), wiring diagrams, fuses, relays, and switches. Chassis Frame: Frame construction, steering system, handlebars, footpegs, body panels, and plastic components. Exhaust System: Exhaust pipes, muffler, and heat shields. Procedures Included Routine Maintenance: Oil changes, filter replacements, air filter cleaning/replacement, spark plug inspection/replacement, chain adjustment/lubrication, brake fluid checks, tire pressure checks, and general inspection. Troubleshooting: Diagnostic charts for common starting, running, and electrical issues. Includes symptom-based troubleshooting guides. Major Repairs: Engine rebuilds, transmission overhauls, clutch replacement, suspension component replacement, and electrical system repairs. Component Disassembly Reassembly: Step-by-step instructions for removing, inspecting, and reinstalling all major and minor components. Torque Specifications: Detailed torque values for all critical fasteners to ensure proper assembly and prevent damage. Wiring Diagrams: Comprehensive and easy-to-read electrical wiring diagrams for all circuits. Special Tool Requirements: Identification of any specialized tools required for specific repair procedures. Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Suitable for both home mechanics and professional technicians. Diagnostic Capabilities: Includes guidance on diagnosing EFI system issues, electrical faults, and mechanical performance problems. Restoration Guidance: Detailed information for refurbishing and restoring components to original specifications. 📊 Manual Specifications File Format Format: PDF Searchable Text: Yes Printable: Yes Print Quality Image Resolution: High (suitable for clear viewing of diagrams and text) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, DOHC, 4-valve, single-cylinder Bore X Stroke: 100.0 mm x 84.0 mm Displacement: 686 cc Compression Ratio: 9.2:1 Performance Horsepower Estimate: Approx. 40-45 HP (at crankshaft, dependent on tuning and specific model configuration) Torque Estimate: Approx. 40-45 lb-ft (at crankshaft, dependent on tuning and specific model configuration) Fuel System Fuel Delivery: YCC-T (Yamaha Chip Controlled Throttle) with EFI, 44mm throttle body Fuel Type: Unleaded gasoline Lubrication Oil Capacity With Filter: 2.1 L (2.2 qt) Recommended Oil Grade: Yamalube 4 (or equivalent) SAE 10W-40 or 20W-50 (depending on ambient temperature) 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed manual with reverse Clutch Type: Wet, multiple-disc Features Drive Chain: O-ring sealed Final Drive: O-ring sealed chain, bevel gear, and rear axle 📐 Dimensions Exterior Length: 1,830 mm (72.0 in) Width: 1,170 mm (46.1 in) Height: 1,095 mm (43.1 in) Wheelbase: 1,280 mm (50.4 in) Ground Clearance: 230 mm (9.1 in) Weights Dry Weight: 173 kg (381 lbs) Wet Weight Estimate: Approx. 188 kg (414 lbs) (with all fluids) Fuel Capacity: 10.0 L (2.6 gal) 🛡️ Safety Features Ratings Crash Safety: Not applicable for ATVs in the same way as passenger vehicles. Focus is on chassis integrity and rider protection features. Active Features Brakes: Triple hydraulic disc brakes (dual front, single rear) with wave-style rotors for improved heat dissipation and braking performance. Throttle Control: Yamaha Chip Controlled Throttle (YCC-T) for precise throttle response, aiding in rider...
Renowned for its powerful and torquey engine, making it a class leader in acceleration and pulling power.
Handling Chassis:
Features a lightweight and rigid chassis with long-travel suspension for excellent handling and stability in varied terrain.
Efi Technology:
Benefited from electronic fuel injection for precise fuel delivery, improved throttle response, and easier starting in different conditions.
Manual Value Proposition:
Provides owners with the knowledge and procedures to maintain peak performance, diagnose issues efficiently, and perform repairs themselves, saving time and money.
📋 Manual Details
Coverage Areas
Applicable Years:
2009, 2010
Covered Regions:
Global (specifications may vary by market)
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Digital Workshop Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of all engine components including cylinder head, valves, piston, crankshaft, connecting rods, camshaft, timing system, and lubrication system.
Engine Fuel System:
Fuel injection system (EFI), throttle body, fuel pump, fuel injectors, fuel pressure regulator, fuel lines, and evaporative emission control (EVAP) system.
Ignition System:
Ignition coil, spark plugs, CDI unit, crankshaft position sensor, and ignition timing.
Cooling System:
Radiator, cooling fan, thermostat, water pump, coolant hoses, and coolant specifications.
Approx. 40-45 HP (at crankshaft, dependent on tuning and specific model configuration)
Torque Estimate:
Approx. 40-45 lb-ft (at crankshaft, dependent on tuning and specific model configuration)
Fuel System
Fuel Delivery:
YCC-T (Yamaha Chip Controlled Throttle) with EFI, 44mm throttle body
Fuel Type:
Unleaded gasoline
Lubrication
Oil Capacity With Filter:
2.1 L (2.2 qt)
Recommended Oil Grade:
Yamalube 4 (or equivalent) SAE 10W-40 or 20W-50 (depending on ambient temperature)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed manual with reverse
Clutch Type:
Wet, multiple-disc
Features
Drive Chain:
O-ring sealed
Final Drive:
O-ring sealed chain, bevel gear, and rear axle
📐 Dimensions
Exterior
Length:
1,830 mm (72.0 in)
Width:
1,170 mm (46.1 in)
Height:
1,095 mm (43.1 in)
Wheelbase:
1,280 mm (50.4 in)
Ground Clearance:
230 mm (9.1 in)
Weights
Dry Weight:
173 kg (381 lbs)
Wet Weight Estimate:
Approx. 188 kg (414 lbs) (with all fluids)
Fuel Capacity:
10.0 L (2.6 gal)
🛡️ Safety Features
Ratings
Crash Safety:
Not applicable for ATVs in the same way as passenger vehicles. Focus is on chassis integrity and rider protection features.
Active Features
Brakes:
Triple hydraulic disc brakes (dual front, single rear) with wave-style rotors for improved heat dissipation and braking performance.
Throttle Control:
Yamaha Chip Controlled Throttle (YCC-T) for precise throttle response, aiding in rider control.
Passive Features
Frame Design:
Hybrid aluminum and steel frame designed for strength, rigidity, and light weight.
Tires:
Aggressive, high-performance sport ATV tires for optimal grip and handling.
Ergonomics:
Designed for rider comfort and control with well-placed handlebars, footpegs, and seat.
💡 Technology Features
Infotainment
Display Features:
Multi-function LCD meter displaying speedometer, odometer, trip meter, clock, and essential warning lights.
Driver Assistance
Electronic Controls:
Yamaha Chip Controlled Throttle (YCC-T) enhances throttle response and control.
Connectivity
Diagnostic Ports:
On-board diagnostic system accessible via a dedicated diagnostic connector for fault code reading.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km (1,800 mi) or 6 months, whichever comes first. More frequently under severe use.
Oil Filter Replacement:
Every engine oil change.
Air Filter Cleaning:
Every 1,000 km (600 mi) or annually. Replace if damaged.
Spark Plug Inspection:
Every 1,000 km (600 mi) or annually. Replace as needed.
Brake Fluid Flush:
Every 2 years or as needed.
Valve Clearance Check:
Every 4,000 km (2,400 mi) or 24 months.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent) SAE 10W-40 or 20W-50
Coolant:
Permanent type antifreeze, 50/50 mix with distilled water (e.g., Yamaha's Yamalube Coolant or equivalent)
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Transmission Oil:
Refer to manual for specific requirements; typically a gear oil or specialized transmission fluid.
Known Issues
Common Wear Items:
Wheel bearings, tie-rod ends, ball joints, and brake pads due to high-performance usage.
Potential Engine Issues:
While generally robust, improper maintenance (e.g., infrequent oil changes) can lead to premature wear. Some owners report occasional EFI sensor issues if not properly maintained.
Suspension Maintenance:
Regular inspection and maintenance of suspension seals and fluid are critical for optimal performance and longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, a division of Yamaha Corporation, known for musical instruments, electronics, and motorcycles/powersports vehicles.
Model Evolution
Predecessor:
Began with the introduction of the Raptor 660, followed by the highly successful Raptor 700 which incorporated significant engine and chassis improvements.
Key Innovations:
The Raptor 700 was a major step forward, featuring a larger displacement engine, improved chassis design, EFI, and YCC-T technology, setting a new benchmark in the sport ATV segment.
Production
Manufacturing Location:
Japan (primary assembly, with global distribution)
Production Period:
Introduced for the 2006 model year and continues to be produced with updates in subsequent years.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Consistently recognized as a top-tier sport ATV for its power, handling, and reliability. Frequently lauded in ATV enthusiast publications for its performance capabilities.
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