Yamaha TT350 TT350S 1985-2000 Workshop Repair Service Manual
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This manual covers the TT350 and TT350S models produced between 1985 and 2000. The TT series is recognized for its robust engineering and versatile dual-sport capabilities, offering riders a reliable and capable machine for both on-road and off-road adventures. These motorcycles are known for their durable single-cylinder, 4-stroke engines, typically around 347cc, and a practical 5-speed transmission, reflecting a long-standing heritage in producing high-quality, performance-oriented recreational vehicles. This comprehensive workshop repair service manual provides detailed information essential for the maintenance and repair of your TT350 or TT350S. It covers all major systems, including the engine, drivetrain, chassis, and electrical components, with step-by-step repair procedures, diagnostic guidance, and troubleshooting tips. With hundreds of pages of detailed illustrations, diagrams, and technical specifications, this manual serves as an indispensable resource for owners and technicians seeking to perform accurate diagnostics, maintenance, and repairs, ensuring the longevity and optimal performance of the motorcycle. 🏷️ Basic Information Identification Make: Yamaha Model: TT350 Model Variant: TT350S Production Years Covered: 1985-2000 Codes Vin Code Notes: Specific VIN decoding information may be present within the manual for precise model year identification. 👋 Introduction Market Position Target Audience: Owners and technicians of Yamaha TT350/TT350S motorcycles from 1985 to 2000. Usefulness: Indispensable resource for owners and mechanics to perform accurate diagnostics, repairs, and maintenance, saving significant costs. Competitive Analysis Value Proposition: Provides professional-grade repair and maintenance information equivalent to official shop manuals, saving time and money on repairs. Key Features Features: Comprehensive coverage, detailed diagrams, step-by-step instructions, troubleshooting guides, professional quality, instant download. 📋 Manual Details Coverage Areas Covered Models: Yamaha TT350, Yamaha TT350S Covered Years: 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000 Coverage Scope: All models, engines, trim levels, and transmission types within the specified year range. Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but indicates comprehensive detail). Manual Type Type: Workshop Repair Service Manual Accuracy Claim: Original, complete, and intact, same as used in local service/repair shops. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: General Information, Fuel System, Cooling System, Engine Top End, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission. Drivetrain Systems: Clutch, Crankshaft/Transmission, Wheels/Tires, Final Drive. Chassis Systems: Brakes, Suspension, Steering, Frame. Electrical Systems: Electrical System, Wiring Diagrams, Troubleshooting and electrical service procedures. Appendix: Includes an appendix section for additional information or reference material. Procedures Included Diagnostic Procedures: Comprehensive diagnostic information. Repair Procedures: Step-by-step repair procedures, detailed substeps, disassembly, assembly, cleaning, and reinstalling procedures. Maintenance Procedures: Detailed maintenance information, service intervals. Troubleshooting Guidance: Troubleshooting and electrical service procedures, common issues. Technical Depth Depth: Complete coverage for professional technicians, including critical specifications, diagrams, and detailed information for specific vehicle repair. Illustrations: Hundreds of pages of diagrams, detailed illustrations, drawings, and photos. Enlarged inset views for detailed part examination. 📊 Manual Specifications File Format Format: PDF Searchability: Implied searchable text for efficient navigation. File Type: PDF Document Print Quality Printability: Full Printable Zoom Functionality: Zoom IN/OUT capability for detailed viewing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Method Delivery: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke (typical for TT350 models). Engine Displacement: 347cc (approximate, confirmed by manual coverage) Performance Horsepower Range: Details available within the manual (typically 20-30 HP range for this displacement). Torque Figures: Details available within the manual. Fuel System Carburetion: Specific carburetor model and tuning information covered in the fuel system section. Fuel Type: Unleaded gasoline (standard for the era). Cooling System Cooling Method: Air-cooled (typical for TT350). Engine Top End Top End Components: Cylinder head, valve train, piston, rings, cylinder bore, camshaft details covered. Engine Lubrication System Lubrication Method: Wet sump lubrication system details, oil pump, oil filter, and oil passages. 🔧 Transmission Standard Transmission Type: 5-speed manual transmission (typical for TT350). Features Clutch Type: Wet multi-plate clutch (standard for Yamaha off-road motorcycles). Final Drive Type: Chain drive (standard for TT350). Crankshaft Transmission Internal Transmission Components: Gear sets, shift forks, shift drum, bearings, and related components for the transmission. 📐 Dimensions Exterior General Type: Dual-sport/Enduro motorcycle. Specific dimensions will be detailed in the manual. Weights Dry Weight Estimate: Around 270-290 lbs (specifics in manual). Wet Weight Estimate: Around 290-310 lbs (specifics in manual). 🛡️ Safety Features Ratings Safety Features: Focus on mechanical integrity and operational safety within the manual. No electronic safety systems typical for modern vehicles. Active Features Braking System: Front and rear drum brakes or single disc front/drum rear (depending on exact model/year variation, detailed in manual). Passive Features Lighting: Headlight, taillight, brake light, turn signals (as applicable for street legality of dual-sport models). 💡 Technology Features Infotainment Features: Basic instrumentation: speedometer, odometer, neutral indicator, high-beam indicator....
This manual covers the TT350 and TT350S models produced between 1985 and 2000. The TT series is recognized for its robust engineering and versatile dual-sport capabilities, offering riders a reliable and capable machine for both on-road and off-road adventures. These motorcycles are known for their durable single-cylinder, 4-stroke engines, typically around 347cc, and a practical 5-speed transmission, reflecting a long-standing heritage in producing high-quality, performance-oriented recreational vehicles.
This comprehensive workshop repair service manual provides detailed information essential for the maintenance and repair of your TT350 or TT350S. It covers all major systems, including the engine, drivetrain, chassis, and electrical components, with step-by-step repair procedures, diagnostic guidance, and troubleshooting tips. With hundreds of pages of detailed illustrations, diagrams, and technical specifications, this manual serves as an indispensable resource for owners and technicians seeking to perform accurate diagnostics, maintenance, and repairs, ensuring the longevity and optimal performance of the motorcycle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TT350
Model Variant:
TT350S
Production Years Covered:
1985-2000
Codes
Vin Code Notes:
Specific VIN decoding information may be present within the manual for precise model year identification.
👋 Introduction
Market Position
Target Audience:
Owners and technicians of Yamaha TT350/TT350S motorcycles from 1985 to 2000.
Usefulness:
Indispensable resource for owners and mechanics to perform accurate diagnostics, repairs, and maintenance, saving significant costs.
Competitive Analysis
Value Proposition:
Provides professional-grade repair and maintenance information equivalent to official shop manuals, saving time and money on repairs.
Wet sump lubrication system details, oil pump, oil filter, and oil passages.
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission (typical for TT350).
Features
Clutch Type:
Wet multi-plate clutch (standard for Yamaha off-road motorcycles).
Final Drive Type:
Chain drive (standard for TT350).
Crankshaft Transmission
Internal Transmission Components:
Gear sets, shift forks, shift drum, bearings, and related components for the transmission.
📐 Dimensions
Exterior
General Type:
Dual-sport/Enduro motorcycle. Specific dimensions will be detailed in the manual.
Weights
Dry Weight Estimate:
Around 270-290 lbs (specifics in manual).
Wet Weight Estimate:
Around 290-310 lbs (specifics in manual).
🛡️ Safety Features
Ratings
Safety Features:
Focus on mechanical integrity and operational safety within the manual. No electronic safety systems typical for modern vehicles.
Active Features
Braking System:
Front and rear drum brakes or single disc front/drum rear (depending on exact model/year variation, detailed in manual).
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (as applicable for street legality of dual-sport models).
💡 Technology Features
Infotainment
Features:
Basic instrumentation: speedometer, odometer, neutral indicator, high-beam indicator. No modern infotainment systems.
Driver Assistance
Features:
No electronic driver assistance systems. Focus is on mechanical operation and rider control.
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended intervals for engine oil changes and filter replacements will be detailed in the manual (typically every 1,000-2,000 miles or annually).
Spark Plug Maintenance:
Spark plug inspection and replacement intervals will be specified.
Air Filter Cleaning:
Air filter cleaning and replacement intervals for dusty off-road conditions will be covered.
Fluid Specifications
Engine Oil Type:
Specific Yamaha-recommended or API SG/SH specification oil, viscosity grade (e.g., 10W-40, 20W-50) will be listed.
Transmission Oil Type:
Separate transmission oil specification or shared with engine oil, with specific grade and capacity detailed.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid specification will be provided for hydraulic brake systems (if applicable).
Known Issues
Common Wear Items:
Typical wear items for this era of dual-sport motorcycles include clutch plates, chain and sprockets, fork seals, and carburetor jets.
Electrical Gremlins:
Aging electrical connectors and wiring can sometimes lead to intermittent issues, which the manual's wiring diagrams will help diagnose.
Carburetor Maintenance:
Carburetor cleaning and synchronization may be required periodically for optimal performance.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha has a long-standing reputation for producing reliable and performance-oriented motorcycles across various disciplines, including off-road and dual-sport.
Model Evolution
Tt Series Legacy:
The TT series represents Yamaha's lineage of durable and capable off-road and dual-sport motorcycles, designed for versatility and performance.
Production
Production Run:
The extended production run from 1985 to 2000 indicates a popular and well-received model that underwent minor refinements rather than complete redesigns.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The TT350 series is generally recognized for its robustness, off-road capability, and reliability in its class.
Ratings
Owner Satisfaction:
While specific awards are not listed, models like the TT350 often receive positive owner feedback for their longevity and functional design.
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