The XVS650AK represents a classic mid-size cruiser motorcycle produced from 1997 to 2000. Renowned for its timeless styling, featuring pulled-back handlebars, a teardrop fuel tank, and abundant chrome accents, it offers riders a comfortable and accessible riding position. The V Star 650 is powered by an air-cooled, 649 cc V-twin engine, known for its torquey power delivery and smooth operation, complemented by a low-maintenance shaft drive system. This motorcycle is designed for riders seeking a reliable and stylish machine for cruising, commuting, and light touring, embodying a long-standing reputation for engineering quality and dependability. This comprehensive Service and Repair Manual provides detailed guidance for owners, mechanics, and technicians on the maintenance and repair of the V Star 650. It covers a wide array of systems, including the engine, fuel system, ignition, clutch, transmission, drive shaft, frame, suspension, steering, brakes, and electrical systems. The manual includes step-by-step procedures for routine maintenance tasks, major repairs, component replacements, and adjustments, along with essential troubleshooting guides and technical specifications. Its purpose is to ensure the longevity and optimal performance of the motorcycle by offering clear, authoritative instructions for all aspects of its upkeep. 🏷️ Basic Information Identification Make: Yamaha Model: V Star 650 Model Code: XVS650AK Covered Years: 1997, 1998, 1999, 2000 Codes Chassis Codes: XVS650AK 👋 Introduction Market Position Category: Mid-size cruiser motorcycle Target Audience: Riders seeking a comfortable, stylish, and reliable cruiser for cruising, commuting, and light touring. Competitive Analysis Key Competitors: Honda Shadow 600, Kawasaki Vulcan 750, Suzuki Intruder 750/800. Key Features Styling: Classic cruiser styling with pulled-back handlebars, teardrop fuel tank, spoked wheels, and generous chrome accents. Engine Configuration: V-twin engine, known for its torquey power delivery and distinctive exhaust note. Shaft Drive: Low-maintenance shaft drive system, eliminating the need for frequent chain adjustments and lubrication. Comfort: Comfortable riding position with forward-mounted footpegs and a low seat height, making it accessible for a wide range of riders. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Clutch, Transmission, Drive Shaft, Frame, Suspension, Steering, Brakes, Electrical System, Wiring Diagrams, Bodywork, Maintenance, Troubleshooting, Specifications Page Count Estimated Pages: 300-400 (typical for this era and coverage) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Internal: Detailed disassembly, inspection, and reassembly of engine components including pistons, cylinders, crankshaft, camshafts, valve train, timing components. Fuel System: Carburetor tuning, cleaning, and rebuilding; fuel pump operation; fuel tank and lines inspection. Ignition System: Ignition timing adjustment, spark plug specifications, coil testing, CDI unit diagnostics. Transmission And Drivetrain: Gearbox disassembly, inspection, and repair; clutch operation and adjustment; drive shaft maintenance and universal joint service. Suspension And Steering: Front fork (telescopic) disassembly, seal replacement, fluid specification and level; rear shock absorber inspection and replacement; steering head bearing adjustment and maintenance. Braking System: Brake pad inspection and replacement, brake caliper service, brake fluid flush and replacement procedures, master cylinder inspection. Electrical System: Battery maintenance, charging system (stator, regulator/rectifier), starter motor operation, lighting systems, horn, switches, and fuses. Wiring Diagrams: Comprehensive wiring schematics for all electrical components, aiding in diagnosis and repair of electrical faults. Bodywork And Chassis: Frame inspection, removal and installation of body panels, fenders, fuel tank, seat, and other cosmetic components. Procedures Included Preventive Maintenance: Scheduled maintenance tasks including oil changes, filter replacements, chain lubrication and adjustment, brake inspections, and general chassis lubrication. Troubleshooting: Diagnostic charts and flowcharts to identify and resolve common issues related to engine performance, electrical systems, and other functional areas. Major Repairs: Detailed step-by-step instructions for component disassembly, overhaul, and reassembly, including engine rebuilds and transmission repairs. Adjustments: Procedures for adjusting carburetor synchronization, clutch lever free play, throttle cables, and suspension settings. Component Replacement: Guides for replacing wear items and common failure points such as brake pads, spark plugs, air filters, oil filters, fork seals, and drive chains. Technical Depth Depth: Comprehensive: Covers routine maintenance to complete engine and transmission overhauls, including detailed torque specifications, measurements, and diagnostic procedures. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable if the PDF was generated from a digital source or OCR'd. Print Quality Quality: Dependent on source, but factory manuals are typically high-resolution scans or digital files suitable for printing. Binding Type Type: N/A (Digital format - PDF Download) Paper Type Type: N/A (Digital format - PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 4-stroke, SOHC, V-twin Displacement: 649 cc Bore X Stroke: 76.0 mm x 73.0 mm Compression Ratio: 9.7:1 Valve Train: SOHC, 4 valves per cylinder (two intake, two exhaust) Performance Horsepower Est: 41.5 HP @ 6,500 rpm (approximate, factory specs may vary) Torque Est: 36.9 lb-ft @ 3,500 rpm (approximate, factory specs may vary) Fuel System Fuel Delivery: 2 x Mikuni BSR32 carburetors Fuel Tank Capacity: 17 L (4.5 US gal) Lubrication...
The XVS650AK represents a classic mid-size cruiser motorcycle produced from 1997 to 2000. Renowned for its timeless styling, featuring pulled-back handlebars, a teardrop fuel tank, and abundant chrome accents, it offers riders a comfortable and accessible riding position. The V Star 650 is powered by an air-cooled, 649 cc V-twin engine, known for its torquey power delivery and smooth operation, complemented by a low-maintenance shaft drive system. This motorcycle is designed for riders seeking a reliable and stylish machine for cruising, commuting, and light touring, embodying a long-standing reputation for engineering quality and dependability.
This comprehensive Service and Repair Manual provides detailed guidance for owners, mechanics, and technicians on the maintenance and repair of the V Star 650. It covers a wide array of systems, including the engine, fuel system, ignition, clutch, transmission, drive shaft, frame, suspension, steering, brakes, and electrical systems. The manual includes step-by-step procedures for routine maintenance tasks, major repairs, component replacements, and adjustments, along with essential troubleshooting guides and technical specifications. Its purpose is to ensure the longevity and optimal performance of the motorcycle by offering clear, authoritative instructions for all aspects of its upkeep.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
V Star 650
Model Code:
XVS650AK
Covered Years:
1997, 1998, 1999, 2000
Codes
Chassis Codes:
XVS650AK
👋 Introduction
Market Position
Category:
Mid-size cruiser motorcycle
Target Audience:
Riders seeking a comfortable, stylish, and reliable cruiser for cruising, commuting, and light touring.
Gearbox disassembly, inspection, and repair; clutch operation and adjustment; drive shaft maintenance and universal joint service.
Suspension And Steering:
Front fork (telescopic) disassembly, seal replacement, fluid specification and level; rear shock absorber inspection and replacement; steering head bearing adjustment and maintenance.
Braking System:
Brake pad inspection and replacement, brake caliper service, brake fluid flush and replacement procedures, master cylinder inspection.
Electrical System:
Battery maintenance, charging system (stator, regulator/rectifier), starter motor operation, lighting systems, horn, switches, and fuses.
Wiring Diagrams:
Comprehensive wiring schematics for all electrical components, aiding in diagnosis and repair of electrical faults.
Bodywork And Chassis:
Frame inspection, removal and installation of body panels, fenders, fuel tank, seat, and other cosmetic components.
Procedures Included
Preventive Maintenance:
Scheduled maintenance tasks including oil changes, filter replacements, chain lubrication and adjustment, brake inspections, and general chassis lubrication.
Troubleshooting:
Diagnostic charts and flowcharts to identify and resolve common issues related to engine performance, electrical systems, and other functional areas.
Major Repairs:
Detailed step-by-step instructions for component disassembly, overhaul, and reassembly, including engine rebuilds and transmission repairs.
Adjustments:
Procedures for adjusting carburetor synchronization, clutch lever free play, throttle cables, and suspension settings.
Component Replacement:
Guides for replacing wear items and common failure points such as brake pads, spark plugs, air filters, oil filters, fork seals, and drive chains.
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to complete engine and transmission overhauls, including detailed torque specifications, measurements, and diagnostic procedures.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if the PDF was generated from a digital source or OCR'd.
Print Quality
Quality:
Dependent on source, but factory manuals are typically high-resolution scans or digital files suitable for printing.
Binding Type
Type:
N/A (Digital format - PDF Download)
Paper Type
Type:
N/A (Digital format - PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, SOHC, V-twin
Displacement:
649 cc
Bore X Stroke:
76.0 mm x 73.0 mm
Compression Ratio:
9.7:1
Valve Train:
SOHC, 4 valves per cylinder (two intake, two exhaust)
Performance
Horsepower Est:
41.5 HP @ 6,500 rpm (approximate, factory specs may vary)
Torque Est:
36.9 lb-ft @ 3,500 rpm (approximate, factory specs may vary)
Fuel System
Fuel Delivery:
2 x Mikuni BSR32 carburetors
Fuel Tank Capacity:
17 L (4.5 US gal)
Lubrication
Oil Type:
Yamalube 4 (or equivalent 20W-40 API SE, SF, SG, SH, SJ)
Oil Capacity With Filter:
3.0 L (3.2 US qt)
Ignition
Ignition System:
TCBI (Transistor Controlled Ignition)
Spark Plug Type:
NGK DPR7EA-9 or Denso X22EPR-U9
Cooling
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
Constant mesh 5-speed
Features
Drive Type:
Shaft Drive
Clutch Type:
Wet, multiple-disc
Final Drive:
Bevel gear (Shaft Drive)
📐 Dimensions
Exterior
Length:
2,345 mm (92.3 in)
Width:
930 mm (36.6 in)
Height:
1,170 mm (46.1 in)
Wheelbase:
1,605 mm (63.2 in)
Ground Clearance:
140 mm (5.5 in)
Weights
Dry Weight Est:
193 kg (425 lbs)
Wet Weight Est:
209 kg (461 lbs)
Wheels And Tires
Front Tire Size:
100/90-19M/C 57S
Rear Tire Size:
170/80-15M/C 77S
Front Brake:
298 mm disc
Rear Brake:
200 mm drum
Front Suspension:
Telescopic fork
Rear Suspension:
Swingarm, dual shock absorbers
🛡️ Safety Features
Ratings
Type:
Motorcycle safety standards compliance (e.g., DOT regulations for lighting and reflectors).
Active Features
Braking:
Single front disc brake and rear drum brake provide adequate stopping power for the class. ABS was not a standard feature.
Passive Features
Lighting:
Halogen headlight, taillight, and turn signals for visibility.
💡 Technology Features
Infotainment
Features:
Basic instrumentation: speedometer, odometer, trip meter, and indicator lights. No integrated infotainment system.
Driver Assistance
Features:
No advanced driver assistance systems (ADAS) or electronic rider aids typical of modern vehicles.
Connectivity
Features:
No Bluetooth, USB, or smartphone connectivity.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 4,000 km (2,500 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
At every engine oil change.
Air Filter Cleaning/Replacement:
Check every 4,000 km (2,500 miles), clean/replace as needed. Replace every 12,000 km (7,500 miles).
Spark Plug Replacement:
Every 10,000 km (6,000 miles).
Clutch Adjustment:
Check and adjust free play every 4,000 km (2,500 miles).
Drive Shaft Oil Change:
Every 16,000 km (10,000 miles).
Brake Fluid Flush:
Every 24,000 km (15,000 miles) or 2 years.
Fluid Specifications
Engine Oil Viscosity:
SAE 20W-40 API SE, SF, SG, SH, SJ
Fork Oil Type:
Yamaha Fork Oil (or equivalent SAE 10W)
Fork Oil Level:
134 mm (5.28 in) from top of inner tube, with fork compressed and spring removed.
Brake Fluid Type:
DOT 4
Drive Shaft Gear Oil:
Yamalube Hypoid Gear Oil GL-5 SAE 80W-90
Known Issues
Carburetor Issues:
Pilot jet clogging, leading to hard starting and poor idle quality, especially if the bike sits for extended periods.
Shaft Drive Splines:
Potential wear on the drive shaft splines if lubrication is neglected; requires periodic inspection and greasing.
Fork Seals:
Leaking fork seals are a common wear item on many motorcycles, including the V Star 650.
Electrical Connections:
Corrosion or loose connections in the electrical system can lead to intermittent faults.
Clutch Slippage:
Can occur due to worn clutch plates or improper adjustment.
📚 Vehicle History
Brand Heritage
Legacy:
Yamaha has a long-standing reputation for building reliable and performance-oriented motorcycles across various segments.
Model Evolution
Introduction:
The V Star 650 series was introduced in 1998 as a successor to earlier Yamaha cruiser models, aiming to offer classic styling with modern reliability.
Variants:
The XVS650AK specifically refers to the Classic version, with other variants like the Custom (XVS650A) available, differing mainly in styling elements like wheels and fenders.
Production
Manufacturing Location:
Japan (primarily, with potential assembly in other regions)
Production Run:
The V Star 650 platform was produced for many years, with this manual covering the initial model years.
🏆 Awards & Recognition
Recognitions
General Reputation:
The V Star 650 is generally well-regarded for its reliability, ease of maintenance, and classic styling, making it a popular choice in the mid-size cruiser market.
Ratings
Consumer Reports:
While specific awards may be scarce for this era, rider reviews and long-term ownership experiences often highlight its dependability.
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