The 1996 Wolverine 350 is a robust All-Terrain Vehicle (ATV) renowned for its reliable performance and utility. Engineered with a 348cc four-stroke, air-cooled engine, it delivers approximately 21 horsepower, making it capable for various off-road applications. Its design prioritizes durability and ease of operation, featuring a 5-speed manual transmission with an automatic clutch and reverse, coupled with a dependable shaft drive system. The Wolverine 350’s construction, including its 41.9-inch width and 49.2-inch wheelbase, provides a stable platform for navigating diverse terrains, reflecting a commitment to quality ATV manufacturing. This Service Repair Manual offers comprehensive guidance for the 1996 Wolverine 350 (model code YFM350X). It covers all essential aspects of maintenance and repair, including detailed procedures for the engine, fuel system, electrical system, drivetrain, suspension, steering, and braking systems. The manual provides step-by-step instructions for routine maintenance, adjustments, and major overhauls, along with diagnostic charts and torque specifications. Its factory-level detail ensures that owners and technicians can effectively maintain and repair the ATV, ensuring optimal performance and longevity, and helping to reduce service costs. 🏷️ Basic Information Identification Make: Yamaha Model: Wolverine 350 Year: 1996 Vehicle Type: All-Terrain Vehicle (ATV) Codes Model Code: YFM350X 👋 Introduction Market Position Target Audience: Owners and technicians requiring in-depth repair and maintenance information. Competitive Analysis Value Proposition: Provides factory-level detail missing in generic repair guides. Key Features Manual Feature: Enables DIY repairs, reduces service costs, and ensures proper vehicle maintenance. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and maintenance for the 1996 Yamaha Wolverine 350 Page Count Estimated Page Count: 300-400 Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Disassembly, assembly, inspection, and repair of the engine and its components. Fuel System: Carburetor adjustment, cleaning, fuel pump operation, and fuel tank service. Electrical System: Ignition system, lighting, starting system, charging system, and wiring diagrams. Drivetrain: Transmission, clutch, drive shafts, and differential service. Suspension And Steering: Front and rear suspension components, steering system, and wheel alignment. Braking System: Hydraulic brake system, brake pad replacement, and caliper service. Chassis And Frame: Frame inspection, bodywork repair, and component mounting. Procedures Included Routine Maintenance: Oil changes, filter replacement, chain adjustment, and lubrication schedules. Troubleshooting: Diagnostic procedures for common performance issues and system malfunctions. Rebuilding Procedures: Detailed step-by-step instructions for major component overhauls. Adjustments: Carburetor tuning, brake adjustments, and clutch engagement settings. Technical Depth Depth Of Information: Highly detailed, suitable for professional mechanics and experienced DIY enthusiasts. Diagnostic Charts: Includes specific diagnostic flowcharts for troubleshooting. Torque Specifications: Provides essential torque values for critical fasteners. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF for clear viewing and printing. Print Quality Printable: Printable pages for easy reference in a workshop environment. Binding Type Digital Binding: N/A (Digital download format) Paper Type Digital Paper Type: N/A (Digital download format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, air-cooled Engine Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 8.7:1 Performance Horsepower Approximate: 21 hp @ 6000 rpm (estimated) Torque Approximate: 26 lb-ft @ 4500 rpm (estimated) Fuel System Carburetor Model: Mikuni VM26SS Fuel Type: Unleaded gasoline Fuel Tank Capacity: 3.2 US gal (12 L) 🔧 Transmission Standard Transmission Type: 5-speed manual with automatic clutch and reverse Optional Optional Transmission: N/A Features Drive System: 2WD (Shaft drive) Final Drive: Shaft Drive Transmission Fluid Type: Yamalube Gear Oil or equivalent SAE 80W GL-4 hypoid gear oil 📐 Dimensions Exterior Overall Length: 74.0 in (1880 mm) Overall Width: 41.9 in (1065 mm) Overall Height: 40.2 in (1020 mm) Wheelbase: 49.2 in (1250 mm) Ground Clearance: 4.7 in (120 mm) Weights Dry Weight: 496 lbs (225 kg) Curb Weight: Not specified (typically higher than dry weight) Cargo Front Rack Capacity: Not Specified (typically rated for load) Rear Rack Capacity: Not Specified (typically rated for load) 🛡️ Safety Features Ratings Atv Safety Standards: Compliant with ANSI/SVIA 1-2010 and B71.1-2003 (for its model year) Active Features Braking System Type: Hydraulic disc brakes, front and rear Passive Features Lighting: Dual 30W headlights, 5W taillight Tires Front: AT22x7-10 Tires Rear: AT22x10-10 💡 Technology Features Infotainment Infotainment System: N/A (Basic ATV, no infotainment system) Driver Assistance Driver Assistance Features: N/A (Basic ATV, no electronic driver aids) Connectivity Connectivity Features: N/A (No connectivity features) 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 1000 km or 12 months, whichever comes first (refer to manual for specific conditions). Spark Plug Maintenance: Inspect and clean every 2000 km, replace as needed. Air Filter Maintenance: Clean every 1000 km or as needed depending on operating conditions. Fluid Specifications Engine Oil Type: Yamalube 4 (10W-40) or SAE 10W-30 API SG type SE, SF Engine Oil Capacity: 1.80 L (1.90 US qt) without filter change; 1.90 L (2.00 US qt) with filter change. Brake Fluid Type:...