Yamaha XJ700 1985 1986 Workshop Repair Service Manual
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This workshop repair service manual covers the motorcycle, produced for the 1985 and 1986 model years. As part of an innovative series, the XJ700 Maxim represents a blend of performance and distinctive styling, featuring a DOHC inline four-cylinder engine displacing 696 cc. Known for its engineering quality and reliability, this model offered a comfortable riding experience with its cruiser-inspired design, including a teardrop fuel tank and swept-back handlebars. The 1985 and 1986 XJ700 Maxim is a testament to a heritage in producing capable and enjoyable motorcycles. This comprehensive manual provides detailed information essential for the maintenance, troubleshooting, and repair of your XJ700 Maxim. It covers a wide array of systems, including engine service, fuel, ignition, lubrication, exhaust, electrical, bodywork, and transmission. Within its 222 pages, you will find step-by-step procedures for routine maintenance, diagnostic troubleshooting, component repair, and even engine and transmission overhauls. The manual emphasizes special product aspects and includes manufacturer instructions, highlighting critical safety information through WARNING, CAUTION, and NOTE sections to ensure proper and safe operation. 🏷️ Basic Information Identification Make: Yamaha Model: XJ700 Model Variant: Maxim Years Covered: 1985, 1986 Generation Generation: First Generation (XJ Series) 👋 Introduction Market Position Target Audience: Mechanical technicians familiar with BRP products, owners performing DIY maintenance Value Proposition: Enables informed ownership and professional-quality repairs, potential cost savings on labor Competitive Analysis Competitor Manuals: Aims to provide information equivalent to authorized dealer service departments Key Features Manual Purpose: To build and maintain a reputation of quality service through accurate repair procedures Accuracy Statement: Endeavored to ensure accuracy, considered a complete service manual 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Page Count: 222 Language: English Format: PDF Delivery Method: Electronic Delivery via Email 📖 Manual Coverage Systems Covered Engine Service: Complete overhaul, disassembly, assembly, tuning Fuel System: Carburetor service, fuel pump, fuel lines Ignition System: Ignition timing, spark plugs, coils, electronic ignition components Lubrication System: Oil pump, oil filter, oil passages, lubrication specifications Exhaust System: Exhaust manifold, mufflers, pipes, gaskets Electrical System: Wiring diagrams, charging system, starting system, lighting, instrumentation Bodywork: Body panel removal/installation, trim, aesthetics Transmission: Internal disassembly and reassembly, clutch service Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, chain adjustment (if applicable) Diagnostic Procedures: Troubleshooting guides for common issues Repair Procedures: Step-by-step instructions for component repair and replacement Overhaul Procedures: Detailed instructions for engine and transmission rebuilds Tune Ups: Specific tune-up procedures for optimal performance Special Tool Identification: Identification and usage of Yamaha-specific special tools Technical Depth Depth Of Coverage: Comprehensive, suitable for professional technicians and knowledgeable enthusiasts Documentation Style: Emphasizes special product aspects, includes manufacturer instructions for proprietary components Safety Emphasis: Highlights WARNING, CAUTION, and NOTE sections for safety and proper procedure 📊 Manual Specifications File Specifications File Format: PDF Printable: True Searchable Text: Implied for PDF format, enhances usability Print Quality Print Quality: High-resolution, suitable for printing Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: DOHC Inline Four-Cylinder Displacement: 696 cc (42.5 cu in) Bore X Stroke: 64.0 mm x 53.5 mm (2.52 in x 2.11 in) Compression Ratio: 9.7:1 Performance Horsepower Approx: 70-75 HP (at crank) Torque Approx: 43-46 lb-ft (at crank) Fuel System Carburetion: Four Mikuni constant velocity carburetors (VM Series) Fuel Capacity: Approx. 16.0 L (4.2 US gal) Lubrication System Oil Capacity: Approx. 3.2 L (3.4 US qt) with filter change Recommended Oil: Yamalube 4 (or equivalent) 20W-40 or 10W-40 API SG 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmission: N/A Features Clutch Type: Wet, multi-plate Final Drive: Shaft drive 📐 Dimensions Exterior Length: Approx. 2245 mm (88.4 in) Width: Approx. 780 mm (30.7 in) Height: Approx. 1155 mm (45.5 in) Weights Dry Weight: Approx. 220 kg (485 lbs) Wet Weight: Approx. 237 kg (522 lbs) 🛡️ Safety Features Ratings Safety Ratings: Not applicable for this era of motorcycle in modern terms Active Features Braking System: Dual front disc brakes, single rear disc brake Suspension Front: Telescopic fork, hydraulic damping Suspension Rear: Swingarm, dual shock absorbers with adjustable preload Passive Features Lighting: Halogen headlamp, taillight, turn signals 💡 Technology Features Infotainment Infotainment System: Basic instrumentation: speedometer, tachometer, odometer, trip meter, warning lights. Driver Assistance Driver Assistance Features: None Connectivity Connectivity: None 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-4,000 miles or 6 months Valve Adjustment Interval: Every 6,000-8,000 miles Spark Plug Replacement: Every 10,000-12,000 miles Fluid Specifications Brake Fluid: DOT 3 or DOT 4 Coolant: Motorcycle-specific antifreeze (ethylene glycol base) with a 50/50 mix with distilled water Known Issues Carburetor Sync: Carburetors can drift out of sync, requiring periodic synchronization for smooth running. Charging System: Stator and regulator/rectifier can be points of failure over time, affecting battery charging. Fuel Line Aging: Rubber fuel lines can degrade and become brittle, requiring replacement. 📚...
This workshop repair service manual covers the motorcycle, produced for the 1985 and 1986 model years. As part of an innovative series, the XJ700 Maxim represents a blend of performance and distinctive styling, featuring a DOHC inline four-cylinder engine displacing 696 cc. Known for its engineering quality and reliability, this model offered a comfortable riding experience with its cruiser-inspired design, including a teardrop fuel tank and swept-back handlebars. The 1985 and 1986 XJ700 Maxim is a testament to a heritage in producing capable and enjoyable motorcycles.
This comprehensive manual provides detailed information essential for the maintenance, troubleshooting, and repair of your XJ700 Maxim. It covers a wide array of systems, including engine service, fuel, ignition, lubrication, exhaust, electrical, bodywork, and transmission. Within its 222 pages, you will find step-by-step procedures for routine maintenance, diagnostic troubleshooting, component repair, and even engine and transmission overhauls. The manual emphasizes special product aspects and includes manufacturer instructions, highlighting critical safety information through WARNING, CAUTION, and NOTE sections to ensure proper and safe operation.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XJ700
Model Variant:
Maxim
Years Covered:
1985, 1986
Generation
Generation:
First Generation (XJ Series)
👋 Introduction
Market Position
Target Audience:
Mechanical technicians familiar with BRP products, owners performing DIY maintenance
Value Proposition:
Enables informed ownership and professional-quality repairs, potential cost savings on labor
Competitive Analysis
Competitor Manuals:
Aims to provide information equivalent to authorized dealer service departments
Key Features
Manual Purpose:
To build and maintain a reputation of quality service through accurate repair procedures
Accuracy Statement:
Endeavored to ensure accuracy, considered a complete service manual
Motorcycle-specific antifreeze (ethylene glycol base) with a 50/50 mix with distilled water
Known Issues
Carburetor Sync:
Carburetors can drift out of sync, requiring periodic synchronization for smooth running.
Charging System:
Stator and regulator/rectifier can be points of failure over time, affecting battery charging.
Fuel Line Aging:
Rubber fuel lines can degrade and become brittle, requiring replacement.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, established in 1955, known for its performance and reliability across various powersports categories.
Model Evolution
Xj700 Maxim:
Part of Yamaha's XJ series, introduced in the early 1980s as a line of technologically advanced and performance-oriented motorcycles. The Maxim line offered a more cruiser-inspired styling with its teardrop fuel tank and swept-back handlebars.
Production
Production Years:
The XJ700 was produced for a limited period in the mid-1980s, with variations like the XJ700S (Sabre) also available.
🏆 Awards & Recognition
Recognitions
Awards Certifications:
No specific awards or certifications are commonly associated with this model in marketing materials.
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