🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XS400
Year:
1979
Type:
Motorcycle
Codes
Model Code:
XS400-E
👋 Introduction
Market Position
Target Audience:
Professional Technicians and DIY Mechanics
Competitive Analysis
Value Proposition:
Comprehensive repair information, instant download, cost savings over physical manuals
Key Features
Accessibility:
Instant Download, No Shipping Costs
Usability:
Numbered Table of Contents, Bold Figure Numbers for easy referencing
📋 Manual Details
Coverage Areas
Scope:
Full Service Repair
Page Count
Estimated Page Count:
Varies (Typical for this era ~200-400 pages)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, carburetor servicing, ignition system diagnosis
Transmission:
Clutch operation, gearbox maintenance, shifting mechanism
Electrical:
Wiring diagrams, charging system, lighting, ignition components, starter system
Chassis:
Frame inspection, suspension (front fork, rear shocks), steering system
Brakes:
Front and rear brake system maintenance, hydraulic components, adjustment
Fuel System:
Fuel tank, fuel lines, petcock, carburetor synchronization and adjustment
Exhaust:
Exhaust system inspection and servicing
Wheels And Tires:
Wheel bearing maintenance, tire pressure, wheel removal and installation
Cooling System:
Air intake and cooling fin cleaning procedures
Bodywork:
Seat removal, fuel tank mounting, fender inspection, side cover servicing
Lubrication System:
Oil pump servicing, oil filter replacement, oil gallery inspection
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, fluid changes, filter replacement
Repair:
Engine rebuild, transmission repair, electrical fault finding, suspension overhaul
Troubleshooting:
Diagnostic procedures for common and uncommon faults, electrical troubleshooting charts
Rebuilding:
Detailed instructions for component rebuilds (e.g., engine, carburetors, brake calipers)
Refurbishment:
Guidance on restoring components to original specifications
Diagnostics:
Electrical system diagnostics, performance troubleshooting
Wiring Diagrams:
Detailed, integrated with electrical troubleshooting
Specifications:
Torque specifications for all major fasteners, clearances, tolerances
Service Schedules:
Preventative maintenance schedules for various mileages and time intervals
Technical Depth
Level:
Comprehensive (Professional Technician Level)
Detail Level:
Detailed sub-steps, notes, cautions, warnings, numbered instructions
Illustrations:
Detailed illustrations, drawings, photos, enlarged insets
📊 Manual Specifications
File Format
Compatibility:
All versions of Windows & Mac
Print Quality
Printability:
Full Printable (All pages)
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Storage:
Savable to hard-drive, burnable to CD-ROM
Requirements
Software Requirements:
Adobe PDF Reader & WinRAR
⚙️ Engine Specifications
Primary Engine
Configuration:
Parallel-Twin, Four-Stroke
Displacement:
392 cc (approx.)
Bore X Stroke:
64.0 mm x 62.0 mm (typical for XS400 variants)
Compression Ratio:
9.2:1 (typical)
Cooling System:
Air-cooled
Valve Train:
DOHC (Double Overhead Camshafts), 2 Valves per Cylinder
Performance
Horsepower:
Approximately 27-30 HP (at crank)
Torque:
Approximately 22-24 lb-ft (at crank)
Fuel System
Carburetors:
Dual Mikuni VM34 (or similar constant velocity carburetors)
Fuel Delivery:
Gravity feed from fuel tank via petcock
Ignition
Ignition Type:
Electronic Ignition (CDI)
Lubrication
Oil Type:
SAE 20W-40 or 10W-40 API SE classification motorcycle oil (refer to manual for precise recommendation)
Oil Capacity:
Approximately 2.2-2.5 liters (including filter change)
🔧 Transmission
Standard
Type:
Constant Mesh, 5-Speed Sequential
Features
Clutch:
Wet Multi-Plate Clutch
Drive Type:
Shaft Drive
📐 Dimensions
Exterior
Wheelbase:
Approximately 55.5 inches (1410 mm)
Weights
Dry Weight:
Approximately 370 lbs (168 kg)
🛡️ Safety Features
Ratings
Safety Standards:
N/A (Era specific, emphasis on mechanical reliability)
Active Features
Braking System:
Front: Disc Brake, Rear: Drum Brake
Passive Features
Lighting:
Headlight, Tail Light, Turn Signals
💡 Technology Features
Infotainment
Features:
N/A (Analog instrumentation: speedometer, tachometer, odometer, indicator lights)
Driver Assistance
Features:
N/A (No electronic rider aids common in this era)
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 miles or 6 months (typical, refer to manual for specifics)
Spark Plug Check:
Every 6,000 miles (typical)
Valve Clearance Check:
Every 12,000 miles (typical)
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for precise specification)
Fork Oil:
Typically SAE 10W fork oil, capacity approx. 180-190cc per fork leg (refer to manual)
Known Issues
Common Problems:
Carburetor synchronization drift, electrical connector corrosion, worn output shaft seal, aging rubber components (hoses, mounts)
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Model Evolution
Xs Series Context:
Part of Yamaha's successful XS line, known for reliable parallel-twin engines
Production
Production Period:
Late 1970s to early 1980s