The Yamaha XV535 Virago, also known as the Virago 535, is a cruiser motorcycle that embodies classic styling and reliable V-twin performance. Produced from 1987 through the early 2000s, this first-generation model features a 534 cc air-cooled V-twin engine with dual carburetors and a smooth-riding shaft drive. Its distinctive design includes a teardrop fuel tank, spoked wheels, and a comfortable riding posture, making it a popular choice for riders seeking a stylish and accessible cruiser. The XV535 Virago is recognized for its manageable displacement and enduring appeal in the custom motorcycle segment. This workshop service manual provides comprehensive guidance for the Yamaha XV535 Virago, covering model years 1987 through 1990. It details essential maintenance procedures, from routine oil changes and valve adjustments to complex engine overhauls and electrical system diagnostics. The manual includes step-by-step repair instructions, troubleshooting guides for common issues, and critical technical specifications such as torque values and fluid capacities. This resource is designed to assist owners, mechanics, and technicians in effectively maintaining, repairing, and ensuring the optimal performance and longevity of their XV535 Virago. 🏷️ Basic Information Identification Make: Yamaha Model: XV535 Virago Model Nickname: Virago 535 Generation Generation Code: First Generation Codes Chassis Code: XV535 👋 Introduction Market Position Motorcycle Segment: Cruiser/Custom Motorcycle Target Audience: Riders seeking a classic-styled, reliable V-twin cruiser with manageable displacement. Competitive Analysis Key Competitors: Honda Shadow 500/VT500 Custom, Kawasaki Vulcan 500, Suzuki Intruder 500. Key Features Distinctive Styling: Classic cruiser ergonomics, V-twin engine, teardrop fuel tank, spoked wheels, shotgun exhaust. Engine Configuration: Air-cooled V-twin, 70-degree angle. Drive Type: Shaft drive, providing low maintenance compared to chain drive. 📋 Manual Details Coverage Areas Covered Years: 1987, 1988, 1989, 1990 Page Count Total Pages: 358 Manual Type Manual Type: Workshop Service Manual Manual Subtype: Repair and Maintenance Guide Language Language: English (presumed, based on typical publication for these model years and regions) Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Complete overhaul, diagnostics, tuning, component testing, specifications. Fuel System: Carburetor service (synchronization, jetting, float adjustment), fuel pump, fuel lines, fuel tank maintenance. Ignition System: CDI unit, ignition coils, spark plugs, timing adjustments, troubleshooting. Transmission And Drivetrain: Clutch operation and adjustment, gear shifting mechanism, final drive (shaft drive) maintenance. Brakes: Front and rear brake system maintenance, caliper service, hydraulic fluid replacement, bleeding procedures. Suspension: Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting, starter motor, switchgear. Cooling System: Air cooling system analysis and related components. Frame And Bodywork: Frame inspection, body panel removal and installation, seat, handlebars, controls, fenders. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication/adjustment (if applicable, though Virago 535 is shaft drive), spark plug checks, brake fluid checks. Troubleshooting: Diagnostic flowcharts, common problems and solutions for various systems. Repair Procedures: Step-by-step instructions for component disassembly, repair, reassembly, and adjustment. Technical Specifications Data: Torque values, clearances, fluid capacities, electrical specifications, performance data. Special Tool Requirements: Identification of specialized tools needed for specific repair or maintenance tasks. Technical Depth Depth Of Coverage: Comprehensive, covering from basic maintenance to major engine rebuilds and electrical system diagnostics. Diagnostic Level: Advanced, includes troubleshooting guides and potential fault finding procedures. 📊 Manual Specifications File Format File Format Type: PDF Searchable Text: Likely, depending on the OCR quality of the original scan. Print Quality Print Readability: High (assuming a quality scan), suitable for printing. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin, OHC, 2 valves per cylinder Displacement: 534 cc (32.6 cubic inches) Bore X Stroke: 76.0 mm x 58.0 mm Compression Ratio: 9.0:1 Cooling System: Air-cooled Performance Horsepower Rating: Approx. 45-50 HP @ 7,500 RPM (Manufacturer claims vary slightly) Torque Rating: Approx. 32-34 lb-ft @ 6,000 RPM Fuel System Carburetor Type: Dual Mikuni CV (Constant Velocity) carburetors Fuel Delivery: Gasoline Fuel Tank Capacity: 9.0 Liters (2.4 US gallons) 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed Primary Drive: Gear Final Drive: Shaft drive Features Clutch Type: Wet, multiple-disc 📐 Dimensions Exterior Overall Length: Approx. 2205 mm (86.8 in) Overall Width: Approx. 790 mm (31.1 in) Overall Height: Approx. 1125 mm (44.3 in) Wheelbase: Approx. 1520 mm (59.8 in) Weights Dry Weight: Approx. 172 kg (379 lbs) Wet Weight: Approx. 188 kg (414 lbs) Tires Front Tire Size: 3.00-18 47P Rear Tire Size: 140/90-15 M/C 70P Brakes Front Brake Type: Single Disc with hydraulic caliper Rear Brake Type: Drum brake 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety ratings not typically provided in the same manner as automobiles). Active Features Braking System: Standard hydraulic front disc brake, drum rear brake. Passive Features Frame Construction: Steel cradle frame. 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle of its...