Yamaha YFM700 YFM700RV 2005-2009 Factory Service Manual
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Basic Information Identification Make: Yamaha Model: YFM700 (Raptor 700) Model Code: YFM700RV Generation Generation: 1st Generation Codes Covered Years: 2005, 2006, 2007, 2008, 2009 Introduction Market Position Product Category: High-Performance Sport ATV Target Audience: Enthusiasts, racers, trail riders, and service professionals Competitive Analysis Key Competitors Era: Suzuki LT-R450, Honda TRX450R, Can-Am DS450 Key Features Vehicle Platform: Represents a significant evolution in Yamaha's sport ATV lineup, building on the legacy of the Warrior and Banshee models. Manual Value Proposition: Provides authorized service procedures and specifications, crucial for maintaining peak performance and longevity of the YFM700RV. Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Drivetrain, Chassis, Suspension, Brakes, Electrical System, Bodywork, Troubleshooting Page Count Page Count: Hundreds of pages (specific count not provided in source) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, repair, top-end, bottom-end, cooling system Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel pressure regulator, troubleshooting Drivetrain: Clutch operation, transmission (gearbox) disassembly and assembly, final drive, differential (if applicable to specific sub-models) Chassis Frame: Frame inspection, repair, and reinforcement procedures Suspension: Front suspension (A-arms, shocks, steering), rear suspension (swingarm, shock, linkage), adjustments, rebuilds Brakes: Hydraulic brake system, calipers, master cylinders, brake lines, bleeding procedures, pad replacement, rotor inspection Electrical System: Ignition system, charging system (stator, regulator/rectifier), starter motor, battery, lighting, wiring diagrams, troubleshooting electrical faults Bodywork Trim: Body panel removal and installation, fenders, plastics, seat Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, chain adjustment/lubrication, valve clearance checks/adjustments Troubleshooting: Diagnostic flowcharts, common problems and solutions, fault code interpretation (if applicable) Repair Procedures: Step-by-step instructions for component repair and replacement Assembly Disassembly: Detailed procedures for removing and reinstalling major components and sub-assemblies Technical Specifications: Torque specifications, clearances, fluid capacities, electrical component resistance values Technical Depth Depth Of Information: Comprehensive factory-level detail suitable for professional technicians and advanced DIY mechanics Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution, suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, DOHC, four-valve, single-cylinder Engine Displacement: 686cc Bore X Stroke: 102.0 mm x 84.0 mm Compression Ratio: 9.2:1 Valve Timing: Intake: 12° BTDC, 46° ABDC; Exhaust: 44° BBDC, 14° ATDC Valve Clearance Cold: Intake: 0.06-0.11 mm (0.0024-0.0043 in); Exhaust: 0.15-0.20 mm (0.0059-0.0079 in) Performance Horsepower Estimate: Approx. 53 HP @ 6500 RPM (Manufacturer data may vary) Torque Estimate: Approx. 52 lb-ft @ 5500 RPM (Manufacturer data may vary) Fuel System Fuel Delivery: Fuel Injection (EFI) with Twin Mikuni 33 mm throttle bodies Fuel Type: Unleaded gasoline, minimum 87 octane Fluid Specifications Engine Oil Type: Yamalube 4, SAE 20W-40 API SG or higher Engine Oil Capacity: 3.10 L (3.27 US qt) with oil filter replacement Cooling System Capacity: 1.70 L (1.80 US qt) Coolant Type: Permanent type antifreeze (ethylene glycol base) with distilled water (50:50 mixture) Transmission Standard Transmission Type: Constant mesh, 5-speed forward, 1 reverse Clutch Type: Wet, multiple disc Features Final Drive: O-ring sealed chain, drive chain specification: RK520M, 116 links Dimensions Exterior Length: 1945 mm (76.6 in) Width: 1170 mm (46.1 in) Height: 1080 mm (42.5 in) Wheelbase: 1280 mm (50.4 in) Ground Clearance: 260 mm (10.2 in) Weights Wet Weight: 194 kg (427 lbs) (approximate, with all necessary operating consumables) Front Tire Size: AT22x7-10 Rear Tire Size: AT20x10-9 Wheel Bolt Pattern: 4/110 (typical for this class of ATV) Safety Features Ratings Atv Safety Considerations: As a sport ATV, this model is designed for experienced riders in controlled environments. Always wear appropriate protective gear (helmet, goggles, gloves, boots, long sleeves and pants). Adhere to all warnings and instructions in the owner's manual. Active Features Braking System: Hydraulic disc brakes front and rear for strong stopping power. Passive Features Chassis Design: Sturdy frame and suspension designed for stability and control. Technology Features Infotainment Infotainment System: N/A - Focus is on performance and off-road capability, not integrated infotainment systems. Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Features: N/A Engine Management ECU Capabilities: Electronic Control Unit (ECU) manages fuel injection and ignition timing for optimal performance and emissions. The service manual provides diagnostic procedures for the EFI system. Maintenance Service Intervals Engine Oil Change Interval: Every 1000 km (600 miles) or 6 months, whichever comes first (refer to manual for precise details). Air Filter Cleaning Interval: Every 1000 km (600 miles) or more frequently in dusty conditions. Spark Plug Replacement Interval: Every 3000 km (1800 miles) or as needed based on inspection. Valve Clearance Check Interval: Every 3000 km (1800 miles). Drive Chain Maintenance: Lubricate and adjust chain at every 1000 km (600 miles) and inspect for wear. Fluid Specifications Brake Fluid Type: DOT 4 Hydraulic...
194 kg (427 lbs) (approximate, with all necessary operating consumables)
Front Tire Size:
AT22x7-10
Rear Tire Size:
AT20x10-9
Wheel Bolt Pattern:
4/110 (typical for this class of ATV)
Safety Features
Ratings
Atv Safety Considerations:
As a sport ATV, this model is designed for experienced riders in controlled environments. Always wear appropriate protective gear (helmet, goggles, gloves, boots, long sleeves and pants). Adhere to all warnings and instructions in the owner's manual.
Active Features
Braking System:
Hydraulic disc brakes front and rear for strong stopping power.
Passive Features
Chassis Design:
Sturdy frame and suspension designed for stability and control.
Technology Features
Infotainment
Infotainment System:
N/A - Focus is on performance and off-road capability, not integrated infotainment systems.
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
Engine Management
ECU Capabilities:
Electronic Control Unit (ECU) manages fuel injection and ignition timing for optimal performance and emissions. The service manual provides diagnostic procedures for the EFI system.
Maintenance
Service Intervals
Engine Oil Change Interval:
Every 1000 km (600 miles) or 6 months, whichever comes first (refer to manual for precise details).
Air Filter Cleaning Interval:
Every 1000 km (600 miles) or more frequently in dusty conditions.
Spark Plug Replacement Interval:
Every 3000 km (1800 miles) or as needed based on inspection.
Valve Clearance Check Interval:
Every 3000 km (1800 miles).
Drive Chain Maintenance:
Lubricate and adjust chain at every 1000 km (600 miles) and inspect for wear.
Fluid Specifications
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Known Issues
Common Wear Items:
Brake pads, brake rotors, wheel bearings, steering stem bearings, tie rod ends, drive chain and sprockets, and tires are common wear items requiring regular inspection and replacement.
Potential Issues:
Some early models might have experienced issues related to the fuel pump or charging system, though these were generally well-supported by Yamaha. Proper maintenance is key to avoiding most potential problems.
Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long and storied history in ATV manufacturing, known for innovation and performance, starting with models like the AT-1 and progressing through iconic sport ATVs like the Warrior and Banshee.
Model Evolution
Raptor 700 Introduction:
The YFM700R Raptor 700 was introduced in 2006 (as a 2006 model year) and marked a significant advancement by incorporating the fuel-injected 686cc engine from Yamaha's Rhino utility ATV, offering increased power, torque, and throttle response compared to its predecessors.
Covered Period Significance:
The 2005-2009 period covers the initial introduction and refinement of the YFM700R platform. The 2005 model designation (YFM700RV) typically refers to the initial release year, with subsequent model years seeing minor updates but retaining the core chassis and powertrain.
Production
Manufacturing Location:
Japan (typically for Yamaha ATVs)
Awards & Recognition
Recognitions
Industry Reputation:
The Raptor 700 platform has consistently received praise from ATV publications and riders for its potent engine, well-balanced chassis, and superior suspension performance, making it a benchmark in the sport ATV class during its production years.
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