The YFM700RV Raptor 700 is a high-performance sport ATV renowned for its powerful 686cc liquid-cooled, 4-stroke engine featuring DOHC and electronic fuel injection. Building on a strong heritage in off-road vehicles, the Raptor 700 offers a premium experience for recreational and competitive use. Its engineering emphasizes agility and control, with an independent double-wishbone front suspension and a swingarm rear suspension, complemented by a 5-speed manual transmission with reverse. This model, produced for North America, Europe, and Asia between 2005 and 2009, represents a significant evolution in sport ATV technology, offering a blend of raw power and refined handling. This comprehensive workshop repair service manual for the YFM700RV Raptor 700 provides detailed guidance for maintenance, troubleshooting, and repair across all major systems. Coverage extends from engine disassembly and tuning to chassis, electrical, and fuel injection systems. The manual includes step-by-step repair instructions, diagnostic charts, and technical specifications essential for ensuring the optimal performance and longevity of your vehicle. It is designed to assist owners, mechanics, and technicians in performing routine maintenance, addressing common issues, and undertaking complex repairs, ensuring the Raptor 700 remains in peak condition for all off-road adventures. 🏷️ Basic Information Identification Make: Yamaha Model: YFM700RV Raptor 700 Model Nickname: Raptor 700 Codes Vehicle Codes: YFM700RV 👋 Introduction Market Position Positioning: High-performance sport ATV, positioned as a premium offering for recreational and competitive off-road use. Competitive Analysis Competitors: Honda TRX450R, Suzuki LT-R450, Can-Am Outlander (though Outlander is more utility-focused, it competed in broader ATV market segments). Key Features Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve, fuel-injected Suspension Type: Independent double-wishbone front suspension, swingarm rear suspension with adjustable shocks. Transmission Type: 5-speed manual with reverse, wet multi-plate clutch. 📋 Manual Details Coverage Areas Model Years Covered: 2005, 2006, 2007, 2008, 2009 Regions Covered: North America, Europe, Asia (specific markets may vary based on official Yamaha distribution) Page Count Total Pages: 402 Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF Searchability: Fully bookmarked and searchable 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, diagnostics, internal components (pistons, rings, valves, camshafts, crankshaft, etc.) Cooling System: Radiator, cooling fan, thermostat, coolant flow, pressure testing Fuel Injection System: ECU, injectors, throttle body, fuel pump, fuel pressure, sensors (TPS, MAP, IAT), troubleshooting Chassis: Frame, suspension (front and rear), steering, brakes (front and rear), wheels, tires, bodywork Electrical: Ignition system, starting system, charging system (stator, regulator/rectifier), lighting, wiring diagrams, troubleshooting electrical faults Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, valve adjustments, chain maintenance, lubrication points Troubleshooting: Diagnostic charts, common problems and solutions, fault code interpretation Repair: Step-by-step repair instructions for all major components and systems Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine rebuilds and advanced diagnostics) 📊 Manual Specifications File Format PDF Quality: High-resolution, original factory file quality (not scanned) Print Quality Printability: Printable without restrictions Binding Type Binding Type: Digital (PDF download) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code: 1UY (commonly associated with the 686cc engine) Engine Displacement: 686cc Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Estimated 40-45 HP (at crankshaft, varies by specific market tuning and EPA regulations) Torque: Estimated 40-45 lb-ft (at crankshaft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni throttle body Fuel Type: Unleaded gasoline, minimum 87 octane Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 motorcycle oil with JASO MA specification. Oil Capacity With Filter: Approx. 2.1 Liters (2.2 US qt) 🔧 Transmission Standard Transmission Type: 5-speed manual with reverse Clutch Type: Wet, multiple-disc, cable-actuated Features Gear Ratios: Detailed gear ratios are available within the manual, crucial for performance tuning and maintenance. Final Drive: O-ring sealed chain, 520 pitch Transmission Fluid Type: Yamalube Gear Oil (or equivalent) SAE 80 hypoid gear oil. Transmission Fluid Capacity: Approx. 0.8 Liters (0.85 US qt) 📐 Dimensions Exterior Length: Approx. 1,850 mm (72.8 in) Width: Approx. 1,280 mm (50.4 in) Height: Approx. 1,065 mm (41.9 in) Wheelbase: Approx. 1,280 mm (50.4 in) Ground Clearance: Approx. 240 mm (9.4 in) Weights Dry Weight: Approx. 198 kg (437 lbs) Fuel Capacity: 10 Liters (2.6 US gal), including 1.2 Liters (0.3 US gal) reserve Tires Front Tire Size: AT21x7-10 Rear Tire Size: AT20x10-9 Brakes Front Brake Type: Dual hydraulic disc Rear Brake Type: Dual hydraulic disc 🛡️ Safety Features Ratings Safety Standards: Designed to meet ANSI/SVIA standards for Class-II ATVs. Active Features Parking Brake: Mechanical parking brake Throttle Limiter: Adjustable throttle stop screw for novice riders. Passive Features Lighting: Halogen headlights, taillight, brake light. Handguards: Integrated handguards for rider protection. 💡 Technology Features Infotainment Infotainment System: N/A (Focus is on off-road performance, no infotainment features). Driver Assistance Driver Assistance Features: N/A (No...