Yamaha YTM200EL Tri-Moto 1983-1986 Workshop Service Manual
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🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YTM200EL Tri-Moto
Generation
Production Years:
1983-1986
Codes
Chassis Code:
YTM200EL
👋 Introduction
Market Position
Target Audience:
Technicians familiar with general automobile practices and owners performing their own maintenance/repairs.
Competitive Analysis
Advantage:
Provides dealer-level service information for DIY repair, potentially saving on labor costs and ensuring quality service.
Key Features
Accuracy:
Endeavored to ensure accuracy of information for reliable repair guidance.
Completeness:
Contains all necessary instructions for any repair the YTM200EL may require.
Value Proposition:
Enables owners to be better informed and perform repairs knowledgeably, like a professional technician.
Tool Recommendations
Special Tools:
References recommended or required special tools, often identified by Yamaha YTM200EL special tool numbers and illustrations.
Safety
Precautions:
Emphasizes the importance of using safety equipment and observing safety precautions during repairs, including the use of torque wrenches.
📋 Manual Details
Coverage Areas
Vehicle Models Covered:
Yamaha YTM200EL Tri-Moto
Vehicle Years Covered:
1983, 1984, 1985, 1986
Page Count
Total Pages:
282
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Delivery Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete repair and overhaul, disassembly and assembly
Transmission:
Complete repair and overhaul, disassembly and assembly
Fuel System:
Diagnosis, repair, and overhaul
Ignition System:
Diagnosis, repair, and overhaul
Lubrication System:
Diagnosis, repair, and overhaul
Exhaust System:
Diagnosis, repair, and overhaul
Electrical System:
Diagnosis, repair, and overhaul, including wiring diagrams
Body:
Repair and overhaul of body components
Procedures Included
Routine Maintenance:
Tune-ups, lubrication, fluid changes
Removal Installation:
Detailed procedures for component removal and installation
Assembly Disassembly:
Step-by-step guides for major component assemblies and disassemblies
Troubleshooting:
Diagnostic procedures for common and uncommon issues
Technical Depth
Depth:
Comprehensive, covering from routine maintenance to complete engine and transmission rebuilds
Proprietary Components
Coverage:
Includes instructions for proprietary Yamaha components and guidance for third-party manufactured components
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable
Binding Type
Binding:
Digital (PDF download)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Type:
Air-cooled, 4-stroke, SOHC
Displacement:
196 cc
Bore X Stroke:
Refer to manual for specific values
Compression Ratio:
Refer to manual for specific values
Performance
Horsepower:
Refer to manual for specific values
Torque:
Refer to manual for specific values
Fuel System
Carburetor Type:
Refer to manual for specific model (likely Mikuni VM series)
Fuel Type:
Unleaded gasoline
Lubrication System
Oil Type:
Yamalube 4 or equivalent API service SE, SF or SG type 4-stroke engine oil
Oil Capacity:
Refer to manual for specific capacity
🔧 Transmission
Standard
Type:
5-speed semi-automatic with reverse
Features
Clutch Type:
Wet, multiple-disc
Final Drive:
Chain drive
Fluid Type
Transmission Oil:
Yamaha Lube (or equivalent) Gear Oil 80W API GL-3
📐 Dimensions
Exterior
Length:
Refer to manual for specific values
Width:
Refer to manual for specific values
Height:
Refer to manual for specific values
Weights
Dry Weight:
Approximately 160 kg (353 lbs)
Wet Weight:
Refer to manual for specific values
🛡️ Safety Features
Ratings
Safety Compliance:
Designed for recreational off-road use; adherence to local regulations is advised.
Active Features
Brakes:
Front: Drum brake; Rear: Drum brake (operates independently)
Passive Features
Lighting:
Headlight and taillight/stoplight
💡 Technology Features
Infotainment
Features:
N/A (Basic utility vehicle)
Driver Assistance
Features:
N/A
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 12 months, whichever comes first. Refer to manual for specific recommendations.
Spark Plug Cleaning:
Refer to manual for recommended interval and gap settings.
Air Filter Cleaning:
Refer to manual for recommended interval and cleaning procedure.
Chain Lubrication:
Regularly, especially after riding in wet conditions or through mud/water.
Fluid Specifications
Engine Oil Spec:
Yamalube 4 (or equivalent) API SE, SF or SG type 4-stroke engine oil, SAE 20W-40 recommended.
Transmission Oil Spec:
Yamaha Lube (or equivalent) Gear Oil 80W API GL-3
Known Issues
Common Problems:
Typical issues for this era of ATV can include carburetor gumming due to fuel sitting, starter clutch wear, and potential electrical connector corrosion. Refer to manual for specific diagnostics.
Technical Specifications
Carburetor Idle Speed:
Refer to manual for specification (typically around 1400-1600 RPM)
Valve Clearance:
Refer to manual for hot or cold valve clearance specifications.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, known for its long history in motorcycle and powersports manufacturing.
Model Evolution
Tri Moto Line:
Part of Yamaha's successful line of three-wheeled ATVs (All-Terrain Vehicles) that were popular in the 1980s.
Production
Manufacturing Origin:
Japan
🏆 Awards & Recognition
Recognitions
Industry Impact:
The YTM200EL was part of a popular ATV segment in the 1980s, contributing to Yamaha's market share in powersports.
Every 1000 km or 12 months, whichever comes first. Refer to manual for specific recommendations.
Spark Plug Cleaning:
Refer to manual for recommended interval and gap settings.
Air Filter Cleaning:
Refer to manual for recommended interval and cleaning procedure.
Chain Lubrication:
Regularly, especially after riding in wet conditions or through mud/water.
Fluid Specifications
Engine Oil Spec:
Yamalube 4 (or equivalent) API SE, SF or SG type 4-stroke engine oil, SAE 20W-40 recommended.
Transmission Oil Spec:
Yamaha Lube (or equivalent) Gear Oil 80W API GL-3
Known Issues
Common Problems:
Typical issues for this era of ATV can include carburetor gumming due to fuel sitting, starter clutch wear, and potential electrical connector corrosion. Refer to manual for specific diagnostics.
Technical Specifications
Carburetor Idle Speed:
Refer to manual for specification (typically around 1400-1600 RPM)
Valve Clearance:
Refer to manual for hot or cold valve clearance specifications.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, known for its long history in motorcycle and powersports manufacturing.
Model Evolution
Tri Moto Line:
Part of Yamaha's successful line of three-wheeled ATVs (All-Terrain Vehicles) that were popular in the 1980s.
Production
Manufacturing Origin:
Japan
🏆 Awards & Recognition
Recognitions
Industry Impact:
The YTM200EL was part of a popular ATV segment in the 1980s, contributing to Yamaha's market share in powersports.
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