🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Product Name: Aprilia Atlantic 500 02-04 Service Repair Workshop Manual Covered Years: 2002, 2003, 2004 👋 Introduction Market Position Market Segment: Maxi-scooter segment, designed for urban commuting and touring. Competitive Analysis Competitors: BMW C1, Yamaha TMAX, Suzuki Burgman 400/650, Honda Silver Wing. Key Features Design Philosophy: Combining scooter convenience with motorcycle performance and comfort. Practicality: Spacious underseat storage, comfortable riding position for extended journeys. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service, repair, and workshop information. Included Manuals: Service, Repair, Workshop, Owner's Manual (integrated/keyword searchable). Page Count Estimated Page Count: 350+ Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF), Keyword Searchable 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, overhaul, valve timing, piston rings, cylinder head, crankshaft, lubrication system, cooling system. Engine Management: Fuel injection system, ignition system, ECU troubleshooting, sensor testing, diagnostic codes. Transmission: Automatic transmission (CVT) operation, maintenance, internal components, fluid service, troubleshooting. Brakes: Hydraulic system, brake pads, discs, calipers, ABS system (if equipped), bleeding procedures, master cylinder. Suspension: Front fork assembly, rear shock absorber, swingarm, bearings, adjustments, servicing. Electrical System: Wiring diagrams, battery, charging system, starter motor, lighting, ignition switch, fuses, relays, ECU pinouts. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors. Cooling System: Radiator, coolant, fan, thermostat, water pump, hoses. Bodywork And Chassis: Fairings, seat, handlebars, frame, body panel removal and installation, fasteners. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment (if applicable), tire pressure checks, brake fluid checks, coolant checks. Troubleshooting: Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides. Repair And Rebuild: Step-by-step instructions for component disassembly, repair, and reassembly. Specifications And Tolerances: Detailed technical data including torque values, clearances, and fluid capacities. Technical Depth Depth: In-depth technical information suitable for both DIY enthusiasts and professional mechanics. Diagnostic Capability: Includes guidance for diagnosing electrical and mechanical faults using visual inspection and measurement. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Fully text-searchable for quick access to information. Print Quality Quality: High-resolution scans for clear text and diagrams. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, DOHC Displacement: 460 cc (approx.) Bore X Stroke: 92 mm x 69 mm (approx.) Compression Ratio: 10.5:1 (approx.) Performance Horsepower: ~34 HP @ 7000 RPM (approx.) Torque: ~37 Nm @ 5500 RPM (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (95 RON recommended) Ignition Ignition System: Electronic Ignition System with CDI Cooling System Cooling Method: Liquid Cooling 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Features Drive Type: Belt drive to rear wheel Fluid Specifications Transmission Fluid: Refer to manual for specific CVT fluid type and capacity. 📐 Dimensions Exterior Length: Approx. 2230 mm Width: Approx. 770 mm Height: Approx. 1420 mm (with windscreen) Wheelbase: Approx. 1550 mm Weights Dry Weight: Approx. 199 kg Wet Weight: Approx. 210 kg (approx.) Max Payload: Refer to manual Cargo Underseat Storage: Spacious, capable of holding full-face helmet(s). 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle specific safety features are detailed in manual) Active Features Braking System: Front: Dual hydraulic discs. Rear: Single hydraulic disc. (ABS optional on some models/regions). Lighting: Halogen headlights, LED taillights (typical). Passive Features Body Structure: Sturdy frame construction, protective fairings. 💡 Technology Features Infotainment Infotainment System: Basic analogue/digital instrument cluster. No advanced infotainment. Driver Assistance ABS Availability: Optional on some models and markets. Instrumentation Dashboard: Speedometer, tachometer, fuel gauge, coolant temperature gauge, warning lights. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or 1 year, whichever comes first (refer to manual for precise intervals). Air Filter Replacement: Check every 5,000 km, replace as needed or every 10,000 km. Spark Plug Replacement: Refer to manual for specific interval, typically 10,000-15,000 km. Cvt Belt Inspection: Inspect every 10,000 km, replace as needed (typically 20,000-30,000 km life). Fluid Specifications Engine Oil Type: Fully synthetic SAE 10W-40 motorcycle oil, API SG or higher, JASO MA. Engine Oil Capacity: Refer to manual (approx. 1.5-1.7 liters with filter change). Coolant Type: Ethylene glycol-based antifreeze, 50% mixture with distilled water. Brake Fluid Type: DOT 4 Known Issues Common Wear Items: CVT belt, front fork seals, brake pads. Potential Electrical: Occasional issues with stator or rectifier, voltage regulator (diagnostic guidance provided in manual). 📚 Vehicle History Brand Heritage Manufacturer: Aprilia, an Italian manufacturer known for performance motorcycles and scooters. Model Evolution Launch Year: Introduced in the early 2000s as a premium maxi-scooter. Key Updates: The 2002-2004 models represent the initial generation with the 460cc engine. Production Production Period: 2002-2007 (with variations in engine size and features for later models). Manufacturing Location: Italy