Download Suzuki Eiger 400 LT-F400-400F LTF400 02-07 Manual Service Repair Manual PDF
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🏷️ Basic Information Identification Make: Suzuki Model: Eiger 400 Model Codes: LT-F400, LTF400, LT-F400F, LTF400F Model Year Range: 2002-2007 Vehicle Type: ATV (All-Terrain Vehicle) Drive Type: 2x4, 4x4 (selectable) Transmission Type Covered: Manual Transmission Codes Manual Product Name: Download Suzuki Eiger 400 LT-F400-400F LTF400 02-07 Manual Service Repair Manual PDF Generation Generation Name: First Generation Eiger 400 Generation Years: 2002-2007 👋 Introduction Market Position Atv Segment: Mid-size utility ATV Target User: Recreational riders, farmers, hunters, light trail use Competitive Analysis Competitors: Yamaha Kodiak 400, Honda Rancher 400, Arctic Cat 400 Key Features Engine Type: Reliable 4-stroke, SOHC, liquid-cooled engine Transmission Type: Smooth-shifting 5-speed manual transmission with reverse Drive System: Selectable 2WD/4WD system for versatile traction Suspension: Independent front suspension (A-arm) and Swingarm rear suspension for comfort and capability Braking: Powerful front and rear disc brakes 📋 Manual Details Coverage Areas Documentation Type: Complete Service Repair Manual Language: English Format: Adobe Acrobat PDF Delivery Method: Instant Download Supported Variants: LT-F400 (2x4 Manual), LT-F400F (4x4 Manual) Page Count Estimated Page Count: N/A (digital format, but comprehensive) Manual Type Type: Factory Service Manual 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, troubleshooting, specifications, tuning Transmission: Manual gearbox, clutch, drive shafts, differential, gearbox oil specifications Chassis: Frame inspection, repair, welding procedures, suspension mounting Steering: Handlebar assembly, steering column, tie rods, steering knuckle repair Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment Brakes: Front and rear brake systems (hydraulic disc), brake pad replacement, fluid bleeding, master cylinder, caliper overhaul Electrical: Wiring diagrams, charging system (stator, regulator/rectifier), ignition system (CDI, spark plug), starter motor, battery, lighting, switches, fuses Fuel System: Carburetor (Mikuni BSR33) overhaul and adjustment, fuel tank, fuel pump, fuel lines, air filter Lubrication: Engine oil, gearbox oil, chassis grease points, lubrication schedule Frame: Frame integrity, repair, mounting points Seats System: Seat mounting, removal, upholstery care Locks: Ignition switch, steering lock (if applicable) Lightning: Headlight, taillight, brake light, indicator lights, wiring Procedures Included Maintenance: Routine service, oil changes, filter replacements, spark plug checks, brake adjustments Troubleshooting: Diagnostic charts for common problems, symptom-based solutions Repair: Step-by-step instructions for component disassembly, repair, and reassembly Overhaul: Complete engine and transmission rebuild procedures Specifications: Torque values, clearances, fluid capacities, electrical values Wiring Diagrams: Detailed electrical schematics for all systems Technical Depth Depth: Comprehensive (from basic maintenance to full engine and transmission rebuilds) Target Audience: DIY mechanics, professional technicians 📊 Manual Specifications File Format Format: PDF (Adobe Acrobat) Searchable: Yes (typically, depending on original scan quality) Print Quality Quality: Printable (allows for printing specific sections or entire manual) Binding Type Suggested Binding: 3-ring binder (for easy page insertion and removal) Paper Type Print Recommendation: Standard printer paper (no special requirements) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, V-twin (Note: Eiger 400 typically uses a single cylinder, but V-twin engines were common in higher displacement models like King Quad. This manual covers the single-cylinder Eiger 400) Engine Displacement: 376 cc Bore X Stroke: 80.0 mm x 74.4 mm Cooling System: Liquid-cooled Compression Ratio: 8.6:1 Valve Train: SOHC, 4-valve Ignition: Electronic ignition (CDI) Performance Horsepower Estimate: Approx. 23-25 HP (at the crankshaft) Torque Estimate: Approx. 21-23 lb-ft Fuel System Carburetor Type: Mikuni BSR33, Single Carburetor Fuel Type: Unleaded gasoline (87 octane recommended) Fuel Tank Capacity: 3.2 US gal (12 L) 🔧 Transmission Standard Type: 5-speed, constant mesh with reverse Gear Ratios: Detailed ratios for each gear available in manual Features Clutch Type: Wet, multi-plate Drive Select: 2WD/4WD selector, shaft drive to front and rear differentials Transmission Oil Capacity: Approx. 1.8 L (1.9 US qt) Transmission Oil Type: Suzuki Super Gear Oil API GL-4 SAE 80W-90 (or equivalent) 📐 Dimensions Exterior Overall Length: 82.1 in (2085 mm) Overall Width: 44.1 in (1120 mm) Overall Height: 43.1 in (1095 mm) Wheelbase: 50.2 in (1275 mm) Ground Clearance: 10.2 in (260 mm) Weights Dry Weight: 584 lbs (265 kg) for 4x4 model Curb Weight: Approx. 613 lbs (278 kg) for 4x4 model (with fluids) Cargo Front Rack Capacity: 44 lbs (20 kg) Rear Rack Capacity: 176 lbs (80 kg) Towing Towing Capacity: N/A (typically not rated for towing on this model) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable for ATVs in the same way as passenger vehicles Active Features Braking System: Hydraulic disc brakes front and rear Engine Braking: Integral engine braking Passive Features Handlebars: Full grip handlebars with thumb throttle Parking Brake: Handlebar-mounted parking brake lever 💡 Technology Features Infotainment Features: Basic LCD display with essential indicators (speedometer, odometer, fuel gauge, gear indicator, 4WD indicator). Driver Assistance Features: No advanced driver-assistance systems. Focus is on mechanical capability and rider control. Connectivity Features: No modern connectivity features (Bluetooth, Wi-Fi, etc.). 🔧 Maintenance Service Intervals Engine Oil Change: Every 1,000 km or 6 months (whichever comes first) Oil Filter Replacement: Every 1,000 km or 6 months (with oil change)...
Comprehensive (from basic maintenance to full engine and transmission rebuilds)
Target Audience:
DIY mechanics, professional technicians
📊 Manual Specifications
File Format
Format:
PDF (Adobe Acrobat)
Searchable:
Yes (typically, depending on original scan quality)
Print Quality
Quality:
Printable (allows for printing specific sections or entire manual)
Binding Type
Suggested Binding:
3-ring binder (for easy page insertion and removal)
Paper Type
Print Recommendation:
Standard printer paper (no special requirements)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, V-twin (Note: Eiger 400 typically uses a single cylinder, but V-twin engines were common in higher displacement models like King Quad. This manual covers the single-cylinder Eiger 400)
Engine Displacement:
376 cc
Bore X Stroke:
80.0 mm x 74.4 mm
Cooling System:
Liquid-cooled
Compression Ratio:
8.6:1
Valve Train:
SOHC, 4-valve
Ignition:
Electronic ignition (CDI)
Performance
Horsepower Estimate:
Approx. 23-25 HP (at the crankshaft)
Torque Estimate:
Approx. 21-23 lb-ft
Fuel System
Carburetor Type:
Mikuni BSR33, Single Carburetor
Fuel Type:
Unleaded gasoline (87 octane recommended)
Fuel Tank Capacity:
3.2 US gal (12 L)
🔧 Transmission
Standard
Type:
5-speed, constant mesh with reverse
Gear Ratios:
Detailed ratios for each gear available in manual
Features
Clutch Type:
Wet, multi-plate
Drive Select:
2WD/4WD selector, shaft drive to front and rear differentials
Transmission Oil Capacity:
Approx. 1.8 L (1.9 US qt)
Transmission Oil Type:
Suzuki Super Gear Oil API GL-4 SAE 80W-90 (or equivalent)
📐 Dimensions
Exterior
Overall Length:
82.1 in (2085 mm)
Overall Width:
44.1 in (1120 mm)
Overall Height:
43.1 in (1095 mm)
Wheelbase:
50.2 in (1275 mm)
Ground Clearance:
10.2 in (260 mm)
Weights
Dry Weight:
584 lbs (265 kg) for 4x4 model
Curb Weight:
Approx. 613 lbs (278 kg) for 4x4 model (with fluids)
Cargo
Front Rack Capacity:
44 lbs (20 kg)
Rear Rack Capacity:
176 lbs (80 kg)
Towing
Towing Capacity:
N/A (typically not rated for towing on this model)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for ATVs in the same way as passenger vehicles
No advanced driver-assistance systems. Focus is on mechanical capability and rider control.
Connectivity
Features:
No modern connectivity features (Bluetooth, Wi-Fi, etc.).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km or 6 months (whichever comes first)
Oil Filter Replacement:
Every 1,000 km or 6 months (with oil change)
Air Filter Cleaning:
Every 500 km (more frequently in dusty conditions)
Spark Plug Inspection:
Every 1,000 km
Valve Clearance Check:
Every 2,000 km or 12 months
Brake Fluid Check:
Every 6 months (flush and replace every 2 years)
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SE, SF, or SG (or equivalent)
Engine Oil Capacity:
1.6 L (1.7 US qt) without filter change; 1.7 L (1.8 US qt) with filter change
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Carburetor Fouling:
Can occur due to infrequent use or poor fuel quality, leading to starting issues or rough running.
Suspension Bushings:
Wear of A-arm bushings can lead to play and uneven tire wear.
4Wd Engagement:
Actuator or linkage issues can sometimes prevent smooth 4WD engagement, requiring diagnosis.
Starter Clutch:
In some cases, the starter clutch can wear, causing slipping or inability to engage the starter motor properly.
Part Numbers
Oil Filter Example:
Suzuki Part Number: 16510-07H00 (or equivalent aftermarket)
Spark Plug Example:
NGK CR7E (or equivalent)
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation (Japan)
Legacy:
Suzuki has a long history in powersports, including motorcycles and ATVs, known for reliable engines and practical designs.
Model Evolution
Predecessors:
LT-F300 King Quad (earlier models)
Market Introduction:
The Eiger 400 was introduced to offer a more powerful and capable utility ATV than its predecessors.
Key Updates During Generation:
Minor cosmetic updates and potential refinement of the 4WD system over the years.
Production
Production Location:
Likely manufactured in Japan or through Suzuki's global manufacturing network.
Discontinuation Context:
The Eiger 400 line was eventually succeeded by the King Quad 400 models, which often featured more advanced features or different engine configurations.
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