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Aprilia Atlantic 500 Service Repair Manual 02 Onwards

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Codes Model Code Range: 2002 onwards 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, often used for commuting, touring, and urban mobility. Competitive Analysis Key Competitors: Suzuki Burgman 400/650, Yamaha TMAX, Kymco Downtown 300/GTS 300, Piaggio X9 Evolution 500, Gilera Nexus 500. Key Features Design Philosophy: Combines the comfort and practicality of a scooter with the performance and stability of a motorcycle, offering a large engine for highway capability. Manual Utility Target Audience: Professional motorcycle technicians, experienced DIY enthusiasts, and owners who wish to perform detailed maintenance and repairs. 📋 Manual Details Coverage Areas Coverage Scope: All major repair topics A-Z Model Coverage: All Atlantic 500 models from 2002 onwards Page Count Estimated Page Count: Extensive (specific count not provided, but implied to be comprehensive) Manual Type Type: Service Repair Workshop Manual Language Language: English (implied by product description) Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, tuning, performance adjustments, fuel injection system, ignition system, cooling system, lubrication system. Transmission: CVT (Continuously Variable Transmission) maintenance, belt replacement, roller service, clutch operation, gearbox disassembly and reassembly. Brakes: Hydraulic brake system servicing, front and rear brake pad replacement, disc inspection, caliper service, bleeding procedures, ABS (Anti-lock Braking System) components and diagnosis (if equipped). Electrical: Wiring diagrams, lighting systems, battery maintenance, starter system, charging system (alternator/stator, regulator/rectifier), fuses, relays, ECU (Engine Control Unit) diagnosis and component testing, sensor identification and troubleshooting. Chassis: Frame inspection, suspension system (front fork, rear shock absorber) service and adjustment, steering system maintenance, wheel bearing service, spoke inspection and tightening. Bodywork: Fairing removal and installation, panel repair, seat servicing, storage compartment access, lighting fixture replacement, trim component service. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug replacement, chain/belt adjustment (if applicable), tire pressure checks, general inspection procedures. Troubleshooting: Diagnostic flowcharts, common problem identification, symptom-based troubleshooting for engine, electrical, and mechanical issues. Repair Procedures: Step-by-step instructions for major and minor repairs, including engine disassembly, component replacement, and system overhaul. Technical Specifications: Torque specifications for all fasteners, critical clearances, fluid capacities, electrical resistance values, diagnostic trouble codes (DTCs). Technical Depth Depth: Comprehensive, covering everything from basic adjustments to complete engine rebuilds and advanced electrical diagnostics, suitable for professional technicians and advanced DIY mechanics. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Print Readability: High-resolution, designed for clear viewing and printing of diagrams and text. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled, DOHC (Double Overhead Camshaft) Displacement: 460cc (approximately) Performance Horsepower: Approx. 39-40 HP (at crankshaft, depending on specific market tuning) Torque: Approx. 44-45 Nm (at crankshaft, depending on specific market tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Ignition System Ignition Type: Digital electronic ignition Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type Specification: Refer to manual for specific API SG/SH/SJ or JASO MA/MA2 rated motorcycle oil, viscosity typically 10W-40 or 10W-50 depending on climate. Engine Codes Common Engine Variant: Piaggio Master 460cc engine is a common platform used across various Aprilia and Piaggio models. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with wet multi-plate clutch Optional Optional Transmission: N/A Features Transmission Features: Smooth power delivery, wide gear ratio range for efficient cruising and acceleration, automatic operation. 📐 Dimensions Exterior Length: Approx. 2200 mm (105.9 in) Width: Approx. 800 mm (31.5 in) Height: Approx. 1430 mm (56.3 in) Weights Dry Weight: Approx. 190-200 kg (419-441 lbs) Gross Vehicle Weight Rating: Refer to vehicle's VIN plate or manual for exact GWVR. Cargo Underseat Storage: Generous storage compartment, typically capable of holding one full-face helmet and some smaller items. 🛡️ Safety Features Ratings Safety Certifications: CE (Conformité Européenne) marking, compliant with relevant European safety standards. Active Features Braking System: Hydraulic disc brakes front and rear. Optional ABS (Anti-lock Braking System) was available on some models. Lighting: Halogen headlights, LED taillight/brake light, turn signals. Passive Features Frame Construction: High-tensile steel frame, designed for stability and rigidity. Ergonomics: Comfortable rider triangle, ergonomic seat, protective fairing for wind and weather protection. 💡 Technology Features Infotainment Dashboard Features: Analog speedometer, tachometer, fuel gauge, coolant temperature gauge, LCD display for odometer, trip meters, clock. Warning lights for oil pressure, check engine, etc. Driver Assistance ABS Availability: Optional ABS system enhances braking safety, particularly in adverse conditions. Manual details its operation and troubleshooting. Connectivity Diagnostic Port: On-board diagnostic port for connection to service tools and scanning for fault codes. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km or annually, refer to manual for exact interval and oil type. Engine oil and filter change is a critical maintenance item. Belt Replacement Interval: CVT belt typically recommended for replacement between 15,000-20,000 km, though inspection at...
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SKU: 256600
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Aprilia Atlantic 500 Service Repair Manual 02 Onwards
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 500
Codes
Model Code Range:
2002 onwards
👋 Introduction
Market Position
Vehicle Segment:
Maxi-scooter, often used for commuting, touring, and urban mobility.
Competitive Analysis
Key Competitors:
Suzuki Burgman 400/650, Yamaha TMAX, Kymco Downtown 300/GTS 300, Piaggio X9 Evolution 500, Gilera Nexus 500.
Key Features
Design Philosophy:
Combines the comfort and practicality of a scooter with the performance and stability of a motorcycle, offering a large engine for highway capability.
Manual Utility
Target Audience:
Professional motorcycle technicians, experienced DIY enthusiasts, and owners who wish to perform detailed maintenance and repairs.
📋 Manual Details
Coverage Areas
Coverage Scope:
All major repair topics A-Z
Model Coverage:
All Atlantic 500 models from 2002 onwards
Page Count
Estimated Page Count:
Extensive (specific count not provided, but implied to be comprehensive)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (implied by product description)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, tuning, performance adjustments, fuel injection system, ignition system, cooling system, lubrication system.
Transmission:
CVT (Continuously Variable Transmission) maintenance, belt replacement, roller service, clutch operation, gearbox disassembly and reassembly.
Brakes:
Hydraulic brake system servicing, front and rear brake pad replacement, disc inspection, caliper service, bleeding procedures, ABS (Anti-lock Braking System) components and diagnosis (if equipped).
Electrical:
Wiring diagrams, lighting systems, battery maintenance, starter system, charging system (alternator/stator, regulator/rectifier), fuses, relays, ECU (Engine Control Unit) diagnosis and component testing, sensor identification and troubleshooting.
Chassis:
Frame inspection, suspension system (front fork, rear shock absorber) service and adjustment, steering system maintenance, wheel bearing service, spoke inspection and tightening.
Bodywork:
Fairing removal and installation, panel repair, seat servicing, storage compartment access, lighting fixture replacement, trim component service.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), spark plug replacement, chain/belt adjustment (if applicable), tire pressure checks, general inspection procedures.
Troubleshooting:
Diagnostic flowcharts, common problem identification, symptom-based troubleshooting for engine, electrical, and mechanical issues.
Repair Procedures:
Step-by-step instructions for major and minor repairs, including engine disassembly, component replacement, and system overhaul.
Technical Specifications:
Torque specifications for all fasteners, critical clearances, fluid capacities, electrical resistance values, diagnostic trouble codes (DTCs).
Technical Depth
Depth:
Comprehensive, covering everything from basic adjustments to complete engine rebuilds and advanced electrical diagnostics, suitable for professional technicians and advanced DIY mechanics.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Print Readability:
High-resolution, designed for clear viewing and printing of diagrams and text.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke, liquid-cooled, DOHC (Double Overhead Camshaft)
Displacement:
460cc (approximately)
Performance
Horsepower:
Approx. 39-40 HP (at crankshaft, depending on specific market tuning)
Torque:
Approx. 44-45 Nm (at crankshaft, depending on specific market tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System
Ignition Type:
Digital electronic ignition
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type Specification:
Refer to manual for specific API SG/SH/SJ or JASO MA/MA2 rated motorcycle oil, viscosity typically 10W-40 or 10W-50 depending on climate.
Engine Codes
Common Engine Variant:
Piaggio Master 460cc engine is a common platform used across various Aprilia and Piaggio models.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with wet multi-plate clutch
Optional
Optional Transmission:
N/A
Features
Transmission Features:
Smooth power delivery, wide gear ratio range for efficient cruising and acceleration, automatic operation.
📐 Dimensions
Exterior
Length:
Approx. 2200 mm (105.9 in)
Width:
Approx. 800 mm (31.5 in)
Height:
Approx. 1430 mm (56.3 in)
Weights
Dry Weight:
Approx. 190-200 kg (419-441 lbs)
Gross Vehicle Weight Rating:
Refer to vehicle's VIN plate or manual for exact GWVR.
Cargo
Underseat Storage:
Generous storage compartment, typically capable of holding one full-face helmet and some smaller items.
🛡️ Safety Features
Ratings
Safety Certifications:
CE (Conformité Européenne) marking, compliant with relevant European safety standards.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Optional ABS (Anti-lock Braking System) was available on some models.
Lighting:
Halogen headlights, LED taillight/brake light, turn signals.
Passive Features
Frame Construction:
High-tensile steel frame, designed for stability and rigidity.
Ergonomics:
Comfortable rider triangle, ergonomic seat, protective fairing for wind and weather protection.
💡 Technology Features
Infotainment
Dashboard Features:
Analog speedometer, tachometer, fuel gauge, coolant temperature gauge, LCD display for odometer, trip meters, clock. Warning lights for oil pressure, check engine, etc.
Driver Assistance
ABS Availability:
Optional ABS system enhances braking safety, particularly in adverse conditions. Manual details its operation and troubleshooting.
Connectivity
Diagnostic Port:
On-board diagnostic port for connection to service tools and scanning for fault codes.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or annually, refer to manual for exact interval and oil type. Engine oil and filter change is a critical maintenance item.
Belt Replacement Interval:
CVT belt typically recommended for replacement between 15,000-20,000 km, though inspection at shorter intervals is advised.
Spark Plug Replacement:
Intervals can vary significantly, often around 10,000-20,000 km depending on the plug type.
Fluid Specifications
Engine Oil Capacity:
Approx. 1.6-1.8 liters with filter change. Exact capacity to be confirmed in the manual.
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors. Specific mixture ratio (e.g., 50/50) and type to be confirmed in the manual.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
CVT belt wear, front fork seals, brake pad wear, battery degradation, potential for regulator/rectifier failure on some models/years.
Common Issues Diagnosis
Starting Problems:
Can be related to battery, starter motor, fuel delivery, or ignition system. Manual provides diagnostic steps.
Maintenance Schedule
Schedule Detail:
The manual will provide a detailed mileage and time-based maintenance schedule for all major components and systems.
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Aprilia is an Italian manufacturer renowned for its sporty motorcycles and scooters, with a strong racing pedigree.
Model Evolution
Atlantic Series:
The Atlantic series represented Aprilia's foray into the maxi-scooter market, offering a blend of comfort, performance, and practicality. The 500 model was a flagship offering in this line.
Production
Production Period:
The Atlantic 500 was primarily produced from the early 2000s, with updates and variants appearing through the decade. The manual covers models from 2002 onwards, indicating its significant market presence.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Aprilia scooters, including the Atlantic series, have often been praised for their performance, handling, and Italian design flair, although specific awards for the Atlantic 500 model itself are not universally cited.
Ratings
Review Consensus:
Generally well-regarded for its powerful engine and comfortable ride, making it a strong contender in the maxi-scooter segment of its time.
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