🏷️ Basic Information Identification Make: Jungheinrich Model: ETVC-16 / ETVC-20 Vehicle Type: Electric Reach Truck Codes Production Code: ETVC Generation Model Years Covered: 06.2008 - 03.2015 👋 Introduction Market Position Product Category: Material Handling Equipment Vehicle Segment: Electric Reach Trucks Application Environment: Designed for warehouse and logistics applications requiring efficient vertical movement and storage of goods. Competitive Analysis Competitors: Competes with other leading manufacturers of electric reach trucks in its class, emphasizing efficiency, ergonomics, and advanced control systems. Key Features Primary Features: High lift capacity, compact design for narrow aisles, advanced operator controls (Solopilot/Multipilot), energy efficiency, and robust construction for industrial environments. Manual Value Proposition Target User: Maintenance technicians, service engineers, fleet managers, and technically inclined operators. Manual Benefit: Enables efficient operation, accurate diagnostics, and effective repair, minimizing downtime and optimizing performance. 📋 Manual Details Coverage Areas Manual Title: Jungheinrich Electric Reach Truck ETVC-16 ETVC-20 Workshop Service Manual Manual Language: English Manual Type: Workshop Service Manual Page Count Total Pages: 485 Operating Manual Pages: 125 Service Manual Pages: 360 Format File Format: ZIP (containing PDF files) File Organization: ZIP archive containing separate PDF files for operating and service manuals. 📖 Manual Coverage Systems Covered Core Systems: Electrical System, Hydraulic System, Mechanical Transmission, Drive Unit, Braking System, Mast Systems, Control Systems Electrical Systems: Traction Controller, Hydraulic Controller, Steering Controller, BUS Systems (CANCODE, ISM), Fuses, Connectors/Binders, Saab Connector Pin Layout, Truck Lighting (LED Beacon), Battery Compartment (Battery Lock), Display Systems Hydraulic Systems: Mast Adjustment and Servicing, Mast Assembly, Valve Block, Hydraulic Connector System, Mast Reach (Retrak) Systems Mechanical Systems: Drive Unit, Parking Brake, Wheel Brake (Single Disc Brake), Mechanical Transmission, Wheels (Drive Wheel), Load Handler (Fork Tines, Weighers Option) Load Handling Systems: Fork tines, weigher option, mast reach (Retrak) including mast support adjustment. Procedures Included Maintenance Procedures: Regular Safety Inspection (Annual), Maintenance Checklists (B, C), Component Layout and Identification, Notes on Cleaning, Notes on Maintenance with Electronic Components Repair And Diagnostics: Diagnostics with JULIA Controls, System Error Messages, Troubleshooting, Component Servicing, Component Replacement Operational Procedures: Operating Instructions, Commissioning (First-time use) Troubleshooting Guides: System error messages and diagnostic procedures with JULIA Controls are comprehensively covered. Technical Depth Depth Of Coverage: Comprehensive workshop-level diagnostics, repair, and maintenance procedures, including detailed circuit diagrams and parameter settings. Detail Level: High detail with illustrated instructions, circuit diagrams (Electrical/Hydraulic), and specific service manual references (e.g., J3001, G1001, G1005, 14001, G16401.01, Z0000.15, J6900.09). Wiring Diagrams: Detailed Electrical and Hydraulic Wiring Diagrams are included for accurate troubleshooting and repair. Component Part Numbers: Includes 'Plate Part numbers Components' for identification of replacement parts. 📊 Manual Specifications File Format PDF Quality: High quality, printable, and searchable text. Print Quality Printability: All manuals are printable. Search Functionality Text Search: Searchable text content within PDFs. Binding Type Digital Format: Digital (PDF within ZIP archive) Paper Type Digital Medium: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Motor Type: Electric AC Motor (Specific type and power rating not detailed in product info, but typical for class) Performance Performance Characteristics: Designed for efficient power delivery, precise control, and quiet operation typical of modern electric industrial vehicles. Fuel System Power Source: Rechargeable Battery Pack Cooling System Cooling Method: Typically air-cooled for electric motors. 🔧 Transmission Standard Drive System: Electric Drive Optional Transmission Type: Mechanical transmission components integrated with the drive system. Specifics detailed in the manual. Features Control Logic: Managed by advanced electronic traction controllers for optimal performance and energy regeneration. 📐 Dimensions Exterior Configuration: Compact reach truck design optimized for narrow aisle operations. Specific dimensions would be in the manual's technical specifications section. Weights Lift Capacity: Up to 1600 kg (ETVC-16) and 2000 kg (ETVC-20). Exact load centers and lift heights detailed in manual. Truck Weight: Unladen weight details would be found in the technical specifications within the manual. 🛡️ Safety Features Ratings Safety Standards: Adheres to relevant industrial truck safety standards. Manual includes specific safety instructions and recommendations. Active Features Operator Controls: Solopilot and Multipilot controls designed for intuitive and safe operation, minimizing operator fatigue and error. Braking System: Parking brake and wheel brake (single disc brake) for secure stopping and holding. Details on operation and maintenance are provided. Passive Features Structural Features: Robust chassis and mast construction for stability during operation. Safety instructions regarding load handling and maintenance are paramount. Operator Protection: Ergonomic cab design and safety interlocks (details in manual) to protect the operator. 💡 Technology Features Infotainment Display System: Integrated display for truck status, diagnostics, and operational parameters. Specifics of the display interface are covered. Driver Assistance Control Systems: Advanced CAN-based control systems for traction, hydraulics, and steering, facilitating precise operation and diagnostics. Connectivity Diagnostic Interface: JULIA Controls diagnostic system for comprehensive fault finding and parameter adjustment. ISM access module also mentioned. Operator Interface Control Methods: Solopilot and Multipilot control options provide ergonomic and intuitive command over truck functions. 🔧 Maintenance Service...