1966-1969 Harley-Davidson FL and FLH Electra-Glide 74 OHV Shovelhead Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Electra-Glide
Model Codes:
FL, FLH
Year:
1966-1969
Generation
Engine Generation:
Shovelhead
Codes
Engine Designation:
74 OHV
👋 Introduction
Market Position
Positioning:
Essential resource for owners and mechanics of 1966-1969 Harley-Davidson FL/FLH Electra-Glide models. Targets classic motorcycle enthusiasts, restorers, and DIY mechanics.
Competitive Analysis
Competitors:
Aftermarket repair manuals can be generic or incomplete. This factory manual provides the definitive, factory-authorized procedures and specifications.
Key Features
Features:
Complete A-Z coverage, factory-specific information, detailed diagrams and illustrations, troubleshooting guides, technical specifications, printable format.
📋 Manual Details
Coverage Areas
Coverage:
All FL and FLH Electra-Glide models, 1966-1969
Page Count
Page Count:
Estimated 500+ pages (based on typical Harley-Davidson service manuals of this era)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Systems:
Engine (Shovelhead OHV), Transmission (4-speed), Clutch, Primary Drive, Final Drive, Frame, Suspension (Front & Rear), Brakes (Drum), Fuel System (Carburetion), Ignition System, Electrical System (Lighting, Charging, Starting), Bodywork, Handlebars, Controls, Wheels, Tires, Instruments, Chassis Components
Procedures Included
Procedures:
Routine Maintenance, Troubleshooting, Disassembly, Reassembly, Repair, Overhaul, Tuning, Adjustments, Electrical Diagnostics, Wiring Diagrams, Component Replacement, Specifications, Torque Values, Lubrication Charts
Technical Depth
Depth:
Comprehensive, factory-level detail for technicians and experienced enthusiasts. Covers all repairs from basic adjustments to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, fully printable pages. Images and diagrams can be enlarged.
Binding Type
Binding Type:
Digital (PDF). Printable pages allow for custom binding.
Paper Type
Paper Type:
Digital. Printable on standard paper.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, OHV (Overhead Valve) V-twin
Engine Displacement:
74 cubic inches (1213 cc)
Engine Family:
Shovelhead
Performance
Horsepower Estimate:
Approx. 60-65 HP (at crankshaft, variations by year and tuning)
Fuel System
Carburetion:
Typically Linkert M74B or S&S Super E/G (depending on modifications and year)
Ignition System
Ignition Type:
Battery and Coil (points ignition)
🔧 Transmission
Standard
Transmission Type:
4-speed constant mesh, foot shift
Optional
Optional Transmissions:
N/A for factory models within this year range
Features
Clutch Type:
Dry, multi-plate
📐 Dimensions
Exterior
Wheelbase:
Approx. 63.5 inches
Weights
Dry Weight:
Approx. 600-650 lbs (depending on model configuration)
🛡️ Safety Features
Ratings
Safety Standards:
Industry standards of the era for motorcycle safety. Focus on mechanical integrity and operational safety.
Active Features
Active Safety:
Effective braking system (front and rear drum brakes), stable chassis geometry.
Passive Features
Passive Safety:
Sturdy frame construction, rider controls designed for stability.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic rider instrumentation: speedometer, tachometer (optional), ammeter, oil pressure light, neutral indicator. No modern infotainment systems.
Driver Assistance
Driver Assistance:
None. Relies on rider skill and mechanical condition.
Connectivity
Connectivity:
None. Mechanical and electrical systems only.
🔧 Maintenance
Service Intervals
Typical Intervals:
Oil changes: every 1,000-2,000 miles. Spark plug replacement: every 3,000-5,000 miles. Valve adjustments: as needed, typically with oil changes or every few thousand miles. Chain adjustments: as needed.
Fluid Specifications
Engine Oil:
Typically SAE 50 or SAE 20W-50 motorcycle-specific oil (refer to manual for precise specifications and viscosity based on temperature).
Transmission Oil:
Specialized transmission lubricant for Harley-Davidson motorcycles (e.g., Harley-Davidson Formula + or equivalent).
Primary Chain Case Oil:
Typically Harley-Davidson primary lubricant or SAE 50 motor oil.
Known Issues
Common Wear Points:
Valve guides, oil leaks (especially from crankcase seals and rocker boxes), primary chain adjustment, carburetor wear, electrical connections (due to age).
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, a storied American motorcycle manufacturer with a legacy dating back to 1903.
Model Evolution
Electra Glide Evolution:
The Electra-Glide, introduced in 1965, became the flagship touring model. The FLH was the higher-performance variant. The Shovelhead engine replaced the Panhead in 1966, marking a significant mechanical update.
Production
Production Period:
1966-1969 for the Shovelhead variant of the Electra-Glide.
🏆 Awards & Recognition
Recognitions
Collectible Status:
Highly sought after by collectors and enthusiasts, recognized as a classic American motorcycle.
Essential resource for owners and mechanics of 1966-1969 Harley-Davidson FL/FLH Electra-Glide models. Targets classic motorcycle enthusiasts, restorers, and DIY mechanics.
Competitive Analysis
Competitors:
Aftermarket repair manuals can be generic or incomplete. This factory manual provides the definitive, factory-authorized procedures and specifications.
Comprehensive, factory-level detail for technicians and experienced enthusiasts. Covers all repairs from basic adjustments to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, fully printable pages. Images and diagrams can be enlarged.
Binding Type
Binding Type:
Digital (PDF). Printable pages allow for custom binding.
Paper Type
Paper Type:
Digital. Printable on standard paper.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, OHV (Overhead Valve) V-twin
Engine Displacement:
74 cubic inches (1213 cc)
Engine Family:
Shovelhead
Performance
Horsepower Estimate:
Approx. 60-65 HP (at crankshaft, variations by year and tuning)
Fuel System
Carburetion:
Typically Linkert M74B or S&S Super E/G (depending on modifications and year)
Ignition System
Ignition Type:
Battery and Coil (points ignition)
🔧 Transmission
Standard
Transmission Type:
4-speed constant mesh, foot shift
Optional
Optional Transmissions:
N/A for factory models within this year range
Features
Clutch Type:
Dry, multi-plate
📐 Dimensions
Exterior
Wheelbase:
Approx. 63.5 inches
Weights
Dry Weight:
Approx. 600-650 lbs (depending on model configuration)
🛡️ Safety Features
Ratings
Safety Standards:
Industry standards of the era for motorcycle safety. Focus on mechanical integrity and operational safety.
Active Features
Active Safety:
Effective braking system (front and rear drum brakes), stable chassis geometry.
Passive Features
Passive Safety:
Sturdy frame construction, rider controls designed for stability.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic rider instrumentation: speedometer, tachometer (optional), ammeter, oil pressure light, neutral indicator. No modern infotainment systems.
Driver Assistance
Driver Assistance:
None. Relies on rider skill and mechanical condition.
Connectivity
Connectivity:
None. Mechanical and electrical systems only.
🔧 Maintenance
Service Intervals
Typical Intervals:
Oil changes: every 1,000-2,000 miles. Spark plug replacement: every 3,000-5,000 miles. Valve adjustments: as needed, typically with oil changes or every few thousand miles. Chain adjustments: as needed.
Fluid Specifications
Engine Oil:
Typically SAE 50 or SAE 20W-50 motorcycle-specific oil (refer to manual for precise specifications and viscosity based on temperature).
Transmission Oil:
Specialized transmission lubricant for Harley-Davidson motorcycles (e.g., Harley-Davidson Formula + or equivalent).
Primary Chain Case Oil:
Typically Harley-Davidson primary lubricant or SAE 50 motor oil.
Known Issues
Common Wear Points:
Valve guides, oil leaks (especially from crankcase seals and rocker boxes), primary chain adjustment, carburetor wear, electrical connections (due to age).
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, a storied American motorcycle manufacturer with a legacy dating back to 1903.
Model Evolution
Electra Glide Evolution:
The Electra-Glide, introduced in 1965, became the flagship touring model. The FLH was the higher-performance variant. The Shovelhead engine replaced the Panhead in 1966, marking a significant mechanical update.
Production
Production Period:
1966-1969 for the Shovelhead variant of the Electra-Glide.
🏆 Awards & Recognition
Recognitions
Collectible Status:
Highly sought after by collectors and enthusiasts, recognized as a classic American motorcycle.
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