1966 Plymouth automobiles (all models) Service & Repair
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🏷️ Basic Information Identification Make: Plymouth Model: All Passenger Car Models Year: 1966 Generation Generation Name: Third Generation Codes Chassis Code: Non-specific to all models, varies by model line (e.g., Belvedere, Fury, Barracuda) 👋 Introduction Market Position Market Segment: Full-size and compact American automotive market. Competitive Analysis Key Competitors: Ford Galaxie, Chevrolet Impala, Pontiac Catalina, Dodge Coronet, Mercury Monterey. Key Features 1966 Model Highlights: Styling refinements, introduction of 383 CID V8 across more models, updated safety features, improved interior comfort. Manual Value Proposition Value For Owner: Provides professional-level diagnostic and repair information, enabling owners to perform complex maintenance and repairs, saving on labor costs and ensuring vehicle longevity. Use Case: Essential for DIY mechanics, restoration enthusiasts, and professional repair shops working on classic Mopar vehicles. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for all 1966 Plymouth passenger car models. Page Count Estimated Pages: Extensive (typical factory service manuals for this era exceed 500 pages, often over 1000 including all models and variations). Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (Viewable/Printable on Desktop, Laptop, Tablet) 📖 Manual Coverage Systems Covered Engine And Drivetrain: Engine disassembly, assembly, tuning, lubrication, cooling system, fuel system (carburetion, fuel pumps), exhaust system, clutch, manual and automatic transmissions, driveshaft, rear axle. Chassis And Suspension: Front and rear suspension components, steering system (steering gear, linkages), wheels, tires, ball joints, shock absorbers, springs. Brakes: Hydraulic brake systems (master cylinder, wheel cylinders, brake lines, drums, shoes), parking brake system, power brakes (if equipped). Electrical System: Ignition system (distributor, coil, spark plugs), starting system (starter motor, solenoid), charging system (generator, voltage regulator), lighting system, instrumentation, wiring diagrams, power accessories (wipers, horn). Body And Interior: Body panel repair, door mechanisms, window regulators, upholstery, trim, heater and ventilation systems, air conditioning (if equipped), body sealants. Procedures Included Maintenance: Oil changes, filter replacements, lubrication points, tune-ups, fluid level checks, belt adjustments. Repair And Rebuild: Complete engine overhaul, transmission rebuilding, brake system overhauls, suspension component replacement, steering system repair. Diagnostics And Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides. Specifications And Data: Torque specifications for fasteners, engine timing, carburetor adjustments, wheel alignment specifications, electrical component testing values. Technical Depth Depth Of Coverage: Factory-level detail, covering everything from routine maintenance to complete vehicle overhauls and component rebuilding. Includes detailed diagnostic procedures and specifications used by professional technicians. 📊 Manual Specifications File Format Digital Format: Likely a PDF or similar document format, optimized for viewing and printing across multiple devices. Print Quality Print Readability: High clarity for text, diagrams, and exploded views, suitable for printing on standard office printers. Binding Type Binding For Printed: N/A (Digital Format) - If printed, typically comb-bound or spiral-bound for lay-flat use in a workshop. Paper Type Paper Quality For Printed: N/A (Digital Format) - Original factory manuals often used heavy-duty paper suitable for workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Options: Wide range of Slant-Six and V8 engines: 225 Slant-Six (145 hp), 273 V8 (180 hp, 2-bbl), 318 V8 (230 hp, 2-bbl), 361 V8 (265 hp, 2-bbl), 383 V8 (270 hp, 2-bbl or 325 hp, 4-bbl), 426 Street Hemi (425 hp, 4-bbl - special application/performance models). Performance Horsepower Range: 145 hp (225 Slant-Six) to 425 hp (426 Hemi). Fuel System Carburetion: Single-barrel or two-barrel downdraft carburetors standard on most engines; four-barrel carburetors available on performance V8s (e.g., 383, 426 Hemi). Ignition System Ignition Type: Breaker-point ignition system with distributor, ignition coil, and spark plugs. Cooling System Cooling Method: Pressurized, liquid-cooled system with water pump, thermostat, radiator, and fan. 🔧 Transmission Standard Standard Transmission: 3-speed manual transmission (column or floor shift). Optional Optional Transmissions: 4-speed manual transmission (floor shift), TorqueFlite A727 3-speed automatic transmission. Features Torque Flite Features: Push-button selector or floor console shifter, hydraulic torque converter, selectable drive ranges (P, R, N, D, L). Fluid Specifications Automatic Transmission Fluid: Chrysler Automatic Transmission Fluid (ATF) Type A (Suffix A) - equivalent to Dexron II. Manual Transmission Fluid: Gear oil, typically SAE 90W or 80W-90 GL-4/GL-5. 📐 Dimensions Exterior Wheelbase Range: Varies by model: 111 inches (Barracuda) to 117 inches (Fury III, Sport Fury). Overall Length Range: Approximately 192 inches (Barracuda) to over 200 inches (Fury models). Weights Curb Weight Range: Approximately 3,000 lbs (Barracuda) to over 4,000 lbs (full-size Fury models). Gross Vehicle Weight Rating: Varies significantly by model and engine, typically from 4,500 lbs to over 5,500 lbs. 🛡️ Safety Features Ratings Crash Test Data: No formal government crash test ratings available for this era (NHTSA standards were not established until the late 1970s). Safety features focused on structural integrity and passive restraints typical of the period. Active Features Active Safety: Hydraulic braking system, dual-circuit master cylinder (introduced around this time), steering geometry designed for stability. Passive Features Passive Safety: Lap seat belts (standard...
Non-specific to all models, varies by model line (e.g., Belvedere, Fury, Barracuda)
👋 Introduction
Market Position
Market Segment:
Full-size and compact American automotive market.
Competitive Analysis
Key Competitors:
Ford Galaxie, Chevrolet Impala, Pontiac Catalina, Dodge Coronet, Mercury Monterey.
Key Features
1966 Model Highlights:
Styling refinements, introduction of 383 CID V8 across more models, updated safety features, improved interior comfort.
Manual Value Proposition
Value For Owner:
Provides professional-level diagnostic and repair information, enabling owners to perform complex maintenance and repairs, saving on labor costs and ensuring vehicle longevity.
Use Case:
Essential for DIY mechanics, restoration enthusiasts, and professional repair shops working on classic Mopar vehicles.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair for all 1966 Plymouth passenger car models.
Page Count
Estimated Pages:
Extensive (typical factory service manuals for this era exceed 500 pages, often over 1000 including all models and variations).
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (Viewable/Printable on Desktop, Laptop, Tablet)
Front and rear suspension components, steering system (steering gear, linkages), wheels, tires, ball joints, shock absorbers, springs.
Brakes:
Hydraulic brake systems (master cylinder, wheel cylinders, brake lines, drums, shoes), parking brake system, power brakes (if equipped).
Electrical System:
Ignition system (distributor, coil, spark plugs), starting system (starter motor, solenoid), charging system (generator, voltage regulator), lighting system, instrumentation, wiring diagrams, power accessories (wipers, horn).
Body And Interior:
Body panel repair, door mechanisms, window regulators, upholstery, trim, heater and ventilation systems, air conditioning (if equipped), body sealants.
Factory-level detail, covering everything from routine maintenance to complete vehicle overhauls and component rebuilding. Includes detailed diagnostic procedures and specifications used by professional technicians.
📊 Manual Specifications
File Format
Digital Format:
Likely a PDF or similar document format, optimized for viewing and printing across multiple devices.
Print Quality
Print Readability:
High clarity for text, diagrams, and exploded views, suitable for printing on standard office printers.
Binding Type
Binding For Printed:
N/A (Digital Format) - If printed, typically comb-bound or spiral-bound for lay-flat use in a workshop.
Paper Type
Paper Quality For Printed:
N/A (Digital Format) - Original factory manuals often used heavy-duty paper suitable for workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Wide range of Slant-Six and V8 engines: 225 Slant-Six (145 hp), 273 V8 (180 hp, 2-bbl), 318 V8 (230 hp, 2-bbl), 361 V8 (265 hp, 2-bbl), 383 V8 (270 hp, 2-bbl or 325 hp, 4-bbl), 426 Street Hemi (425 hp, 4-bbl - special application/performance models).
Performance
Horsepower Range:
145 hp (225 Slant-Six) to 425 hp (426 Hemi).
Fuel System
Carburetion:
Single-barrel or two-barrel downdraft carburetors standard on most engines; four-barrel carburetors available on performance V8s (e.g., 383, 426 Hemi).
Ignition System
Ignition Type:
Breaker-point ignition system with distributor, ignition coil, and spark plugs.
Cooling System
Cooling Method:
Pressurized, liquid-cooled system with water pump, thermostat, radiator, and fan.
🔧 Transmission
Standard
Standard Transmission:
3-speed manual transmission (column or floor shift).
Push-button selector or floor console shifter, hydraulic torque converter, selectable drive ranges (P, R, N, D, L).
Fluid Specifications
Automatic Transmission Fluid:
Chrysler Automatic Transmission Fluid (ATF) Type A (Suffix A) - equivalent to Dexron II.
Manual Transmission Fluid:
Gear oil, typically SAE 90W or 80W-90 GL-4/GL-5.
📐 Dimensions
Exterior
Wheelbase Range:
Varies by model: 111 inches (Barracuda) to 117 inches (Fury III, Sport Fury).
Overall Length Range:
Approximately 192 inches (Barracuda) to over 200 inches (Fury models).
Weights
Curb Weight Range:
Approximately 3,000 lbs (Barracuda) to over 4,000 lbs (full-size Fury models).
Gross Vehicle Weight Rating:
Varies significantly by model and engine, typically from 4,500 lbs to over 5,500 lbs.
🛡️ Safety Features
Ratings
Crash Test Data:
No formal government crash test ratings available for this era (NHTSA standards were not established until the late 1970s). Safety features focused on structural integrity and passive restraints typical of the period.
Active Features
Active Safety:
Hydraulic braking system, dual-circuit master cylinder (introduced around this time), steering geometry designed for stability.
Passive Features
Passive Safety:
Lap seat belts (standard on front seats, optional on rear), padded dashboard and steering wheel, energy-absorbing steering column (standard on some models), safety glass windshield.
AM radio (optional), AM/FM radio (optional). Some models might have offered upgraded speaker systems or even 8-track players as dealer-installed accessories later in the year.
Driver Assistance
Driver Assistance Features:
Very limited by modern standards. Primarily focused on the mechanical systems like power steering (optional) and power brakes (optional).
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Initially 3,000 miles or 6 months; modern recommendations may suggest more frequent changes depending on oil quality and usage.
Tune Up Interval:
Every 10,000 - 15,000 miles or annually. Includes spark plug replacement, ignition timing adjustment, carburetor tuning, and filter checks.
Transmission Service:
Automatic transmission fluid and filter change every 20,000-30,000 miles. Manual transmission fluid inspection periodically, change as needed.
Fluid Specifications
Engine Oil Specification:
API SF or SG service classification, viscosity SAE 10W-30 or 10W-40 for general use. For higher mileage engines, thicker oils like 20W-50 might be considered, depending on climate.
Coolant Specification:
A 50/50 mixture of ethylene glycol antifreeze and distilled water. Original specifications may vary, but modern Zerex G-05 or equivalent is recommended for compatibility with older cooling systems.
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid (glycol-based).
Known Issues
Common Wear Items:
Ignition points and condenser, fuel pumps, carburetor gaskets and diaphragms, tie rod ends, ball joints, u-joints, wheel bearings, exhaust system components, cooling system hoses and radiators.
Engine Specific Considerations:
Slant-Six engines are robust but can suffer from exhaust manifold leaks. Early V8s (e.g., 318, 361) are generally reliable; 383 and 426 Hemi require meticulous maintenance. Oil pressure sending units and temperature sensors can fail.
Electrical System Challenges:
Original wiring harnesses can become brittle. Generator voltage regulators can fail. Headlight switch and ignition switch contacts can wear out.
📚 Vehicle History
Brand Heritage
Plymouth History:
Plymouth was Chrysler Corporation's entry-level brand, known for offering value, reliability, and innovative designs, often catering to a younger demographic and families.
Model Evolution
1966 Model Year Evolution:
Marked the third year of the F/J/L body platform for Plymouth's larger cars (Belvedere, Satellite, Fury). The Barracuda shared its platform with the Valiant (A-body) but had unique styling. Styling saw further refinement with sharper lines and improved interiors. The 383 V8 became more widely available across the model range.
Production
Manufacturing Locations:
Primarily manufactured in the United States (e.g., Detroit, Michigan; St. Louis, Missouri) and Canada.
Production Volume
1966 Sales Figures Estimate:
Plymouth sold over 600,000 passenger cars in 1966 across all its lines (Valiant, Barracuda, Belvedere, Fury, Satellite), indicating significant market presence.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for individual models are not typically highlighted in this era's documentation, Plymouth vehicles of the 1960s were generally well-regarded for their styling, performance options, and value proposition. The 1966 models contributed to Plymouth's strong market performance and brand image.
Ratings
Consumer Reports Ratings:
Contemporary reviews from sources like Consumer Reports often praised Plymouth's value and reliability for their price points, though they also noted areas for improvement typical of the era, such as rust prevention and electrical system consistency.
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