Mercedes Benz W116 450 SEL 1973-1980 Workshop Service Manual
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🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
450 SEL
Chassis Code:
W116
Model Years Covered:
1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980
Codes
Engine Code Primary:
M117
👋 Introduction
Market Position
Target Segment:
Luxury Sedan
Era:
Early to late 1970s luxury automotive segment
Competitive Analysis
Competitors Era:
BMW E23 7 Series, Jaguar XJ, Cadillac Fleetwood, Lincoln Continental
Key Features
Vehicle Focus:
Luxury, comfort, engineering, advanced features for its time
Manual Purpose:
Empower owners and technicians to perform expert-level maintenance and repairs, maximize vehicle value
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive workshop service and repair
Target Audience:
Mechanical technicians, experienced DIY enthusiasts
Page Count
Estimated Page Count:
Extensive (Exact count not specified, but described as complete)
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, tune-ups, lubrication, cooling, fuel, ignition, exhaust
Drivetrain Systems:
Transmission (engine and transmission disassembly for repair/overhaul)
Electrical Systems:
Full electrical system diagnosis and repair, ignition system
Chassis Systems:
Brakes, steering, suspension (implied by workshop coverage)
Body Systems:
Body repair and maintenance procedures
Procedures Included
Maintenance Procedures:
Routine maintenance, servicing, tune-ups
Repair Procedures:
Diagnostic and repair procedures for various systems, overhaul of major components
Installation Procedures:
Removal and installation procedures for components and assemblies
Troubleshooting:
Diagnostic procedures for common and complex issues
Technical Depth
Depth:
Detailed, emphasizing special aspects of the product, includes proprietary component information
📊 Manual Specifications
File Format
File Type:
PDF
Printability:
Yes
Searchability:
Implied by PDF format, likely text-searchable
Delivery
Delivery Method:
Electronic delivery via Email
Delivery Speed:
Fast
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8, Four-stroke internal combustion
Engine Displacement Liters:
4.5
Engine Displacement Cubic Inches:
276
Performance
Horsepower Approx Net:
220-230 hp (SAE Net, specific to year/market variations)
Torque Approx Net Lb Ft:
270-280 lb-ft (SAE Net, specific to year/market variations)
Fuel System
Fuel Delivery:
Bosch K-Jetronic Fuel Injection (for most later models and common variants)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Type:
Automatic
Model:
Mercedes-Benz 3-speed Automatic (e.g., 4G-Tronic)
Optional
Availability:
Manual transmissions were extremely rare or not offered on the 450 SEL in North America.
Features
Transmission Cooling:
Integrated transmission fluid cooler (typically via radiator)
📐 Dimensions
Exterior
Wheelbase Inches:
116.7 inches (approx.)
Overall Length Inches:
199.9 inches (approx.)
Overall Width Inches:
70.5 inches (approx.)
Weights
Curb Weight Lbs:
3900 - 4200 lbs (approx.)
🛡️ Safety Features
Ratings
Safety Features Era:
Advanced for its time: Crumple zones, safety steering column, reinforced cabin, laminated windshield
Active Features
Brakes:
Power-assisted 4-wheel disc brakes, often with ABS (Anti-lock Braking System) on later models (e.g., 1978 onwards)
Passive Features
Seatbelts:
Front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio, often with cassette player as an option. Soundproofing for a quiet cabin was a key feature.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available on later models, a significant technological advancement for the time.
Climate Control
HVAC:
Advanced (for the era) automatic climate control system with air conditioning and heating.
Comfort Features
Power Features:
Power windows, power locks, power steering, power seats (often with memory function), cruise control.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
Every 5,000 - 7,500 miles (or 6-12 months, depending on driving conditions and oil type used, consult manual for specifics)
Tune Up Interval:
As needed or every 20,000 - 30,000 miles, focus on ignition timing, fuel mixture, and spark plugs.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 or 15W-40 recommended (consult manual for exact viscosity based on climate).
Transmission Fluid Type:
Dexron III (or equivalent) automatic transmission fluid
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Fuel injection components (e.g., injectors, fuel distributor), vacuum lines, climate control system, suspension bushings, fuel pump.
Electrical Gremlins:
While generally robust, aging wiring harnesses and connections can lead to intermittent electrical issues. The manual's diagnostic section is crucial here.
Corrosion:
As with many cars of this era, rust and corrosion in common areas (wheel arches, rocker panels, underbody) can be an issue depending on climate and care.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz reputation for engineering excellence, safety, and durability.
Model Evolution
W116 Introduction:
The W116 was Mercedes-Benz's first true 'S-Class' designation, replacing the W108/W109 series and setting the standard for modern luxury sedans.
W116 Variants:
Included the 280 S, 280 SE, 350 SE, 450 SE, 450 SEL (long wheelbase), and the performance-oriented 450 SLC coupe.
Production
Production Years:
1972-1980
Production Location:
Germany (primarily Sindelfingen)
🏆 Awards & Recognition
Recognitions
Industry Impact:
The W116 series established the 'S-Class' benchmark for luxury, safety, and technological innovation, influencing luxury car design for decades.
While generally robust, aging wiring harnesses and connections can lead to intermittent electrical issues. The manual's diagnostic section is crucial here.
Corrosion:
As with many cars of this era, rust and corrosion in common areas (wheel arches, rocker panels, underbody) can be an issue depending on climate and care.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz reputation for engineering excellence, safety, and durability.
Model Evolution
W116 Introduction:
The W116 was Mercedes-Benz's first true 'S-Class' designation, replacing the W108/W109 series and setting the standard for modern luxury sedans.
W116 Variants:
Included the 280 S, 280 SE, 350 SE, 450 SE, 450 SEL (long wheelbase), and the performance-oriented 450 SLC coupe.
Production
Production Years:
1972-1980
Production Location:
Germany (primarily Sindelfingen)
🏆 Awards & Recognition
Recognitions
Industry Impact:
The W116 series established the 'S-Class' benchmark for luxury, safety, and technological innovation, influencing luxury car design for decades.
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