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1973-1987 Alfa Romeo Alfetta Owners‘ Workshop Repair Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: Alfetta Model Code: 116 Generation Generation Code: Type 116 Codes Product Name: 1973-1987 Alfa Romeo Alfetta Owners‘ Workshop Repair Manual 👋 Introduction Market Position Positioning In Era: The Alfetta represented a premium compact executive car for Alfa Romeo, known for its sporty driving dynamics and distinctive Italian styling. Competitive Analysis Key Competitors: Competed with cars like the BMW 3 Series, Mercedes-Benz W123 series, and Lancia Beta in its segment. Key Features Chassis Design: Notable for its transaxle layout (gearbox and differential at the rear) which improved weight distribution and handling balance. Engine Layout: Front-engine, rear-wheel drive with Alfa Romeo's characteristic twin-cam inline-four engines and later the V6 Busso engine in performance variants. Target Audience Ideal User: Alfa Romeo Alfetta owners looking for detailed information for maintenance, repairs, and restoration, ranging from DIY enthusiasts to professional mechanics. 📋 Manual Details Coverage Areas Vehicle Years Covered: 1973-1987 Engine Variants Covered: All gasoline engines offered in the Alfetta during the specified years (e.g., 1.6L, 1.8L, 2.0L, 2.5L V6) Body Styles Covered: Sedan (Berlina), Coupe (GTV, GT), and potentially other variants like the Alfetta GT/GTV and related models Page Count Estimated Page Count: Likely 300-600 pages (typical for workshop manuals of this era) Manual Type Manual Type: Workshop Repair Manual / Owners' Workshop Manual Language Language: English (primary language for this product listing, often with translations available separately) Format Format: Printed (implied by 'Owners‘ Workshop Repair Manual', often available as PDF reprints) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, and reassembly of all engine components including cylinders, pistons, crankshaft, camshafts, valves, timing gear/chain, oil pump, and cooling system. Engine Management: Fuel injection systems (e.g., Bosch L-Jetronic, CIS), ignition systems (distributor, ignition coils, spark plugs), and emissions control systems specific to the Alfetta range. Transmission Manual: Service and repair of the transaxle system (gearbox and differential housed at the rear), including clutch operation, gear selection mechanisms, and internal component overhaul. Transmission Automatic: Information on automatic transmission variants if applicable to the covered years, including basic operation and servicing. Drivetrain: Focus on the rear-wheel drive transaxle layout, driveshafts, universal joints, and differential servicing. Suspension: Front and rear suspension systems (e.g., MacPherson struts front, de Dion rear axle), including shock absorbers, springs, control arms, bushings, and alignment procedures. Steering: Steering rack and pinion system, power steering pump and lines (if equipped), steering column, and linkage servicing. Brakes: Hydraulic braking system, including master cylinder, brake lines, calipers, brake pads, discs, wheel cylinders, drums, and rear brake balancing (often with a brake proportioning valve). Electrical System: Wiring diagrams, fuse box layout, lighting systems, ignition switch, starting motor, charging system (alternator), battery, and accessory circuits. Body And Chassis: Body panel removal and installation, door mechanisms, window regulators, body repair techniques, and chassis component identification. Fuel System: Fuel tank, fuel lines, fuel pump, fuel filters, and carburetor or fuel injection system servicing. Cooling System: Radiator, coolant hoses, thermostat, water pump, and fan servicing. Procedures Included Preventative Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, and ignition timing adjustments. Troubleshooting: Diagnostic guides for common problems, identifying symptoms, and guiding the technician to the root cause of mechanical and electrical issues. Engine Rebuild: Complete step-by-step instructions for engine disassembly, inspection, measuring critical clearances, honing cylinders, replacing bearings, and reassembly. Transmission Overhaul: Detailed procedures for the removal, disassembly, component inspection, and reassembly of the Alfetta's transaxle unit. Brake Service: Pad and disc replacement, caliper overhaul, brake bleeding, drum brake adjustment, and master cylinder replacement. Suspension Repair: Ball joint replacement, bushing replacement, shock absorber and spring replacement, and wheel bearing servicing. Electrical Diagnosis: Testing of electrical components, starter motor troubleshooting, alternator testing, and tracing electrical faults using wiring diagrams. Bodywork Repair: Guidance on panel fitting, door alignment, and potentially minor rust repair or panel replacement. Technical Depth Depth Level: Comprehensive workshop level, covering everything from routine maintenance to complete engine and transmission overhauls. Diagnostic Capabilities: Includes diagnostic procedures for identifying mechanical and electrical faults, with torque specifications and clearance measurements. Special Tools: Likely specifies any required special tools or equipment for specific procedures. 📊 Manual Specifications File Format Digital Format Availability: Often available as PDF reprints, though the original product is listed as printed. Print Quality Original Print Quality: Likely typical of period Haynes or factory workshop manuals: clear diagrams and text. Binding Type Original Binding: Perfect bound or saddle-stitched (common for workshop manuals). Paper Type Original Paper Type: Durable paper, often with glossy pages for diagrams. ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4, DOHC (Twin Cam), naturally aspirated Engine Displacement Variants: 1.6L (1570 cc), 1.8L (1779 cc), 2.0L (1962 cc) Later Engine Variant: 2.5L V6 (Busso V6, 2492 cc) in Alfetta GTV6 models Performance Horsepower Range: Approximately 108 hp (1.6L) to 150 hp (2.0L Twin...
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SKU: 583619
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1973-1987 Alfa Romeo Alfetta Owners‘ Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
Alfetta
Model Code:
116
Generation
Generation Code:
Type 116
Codes
Product Name:
1973-1987 Alfa Romeo Alfetta Owners‘ Workshop Repair Manual
👋 Introduction
Market Position
Positioning In Era:
The Alfetta represented a premium compact executive car for Alfa Romeo, known for its sporty driving dynamics and distinctive Italian styling.
Competitive Analysis
Key Competitors:
Competed with cars like the BMW 3 Series, Mercedes-Benz W123 series, and Lancia Beta in its segment.
Key Features
Chassis Design:
Notable for its transaxle layout (gearbox and differential at the rear) which improved weight distribution and handling balance.
Engine Layout:
Front-engine, rear-wheel drive with Alfa Romeo's characteristic twin-cam inline-four engines and later the V6 Busso engine in performance variants.
Target Audience
Ideal User:
Alfa Romeo Alfetta owners looking for detailed information for maintenance, repairs, and restoration, ranging from DIY enthusiasts to professional mechanics.
📋 Manual Details
Coverage Areas
Vehicle Years Covered:
1973-1987
Engine Variants Covered:
All gasoline engines offered in the Alfetta during the specified years (e.g., 1.6L, 1.8L, 2.0L, 2.5L V6)
Body Styles Covered:
Sedan (Berlina), Coupe (GTV, GT), and potentially other variants like the Alfetta GT/GTV and related models
Page Count
Estimated Page Count:
Likely 300-600 pages (typical for workshop manuals of this era)
Manual Type
Manual Type:
Workshop Repair Manual / Owners' Workshop Manual
Language
Language:
English (primary language for this product listing, often with translations available separately)
Format
Format:
Printed (implied by 'Owners‘ Workshop Repair Manual', often available as PDF reprints)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, and reassembly of all engine components including cylinders, pistons, crankshaft, camshafts, valves, timing gear/chain, oil pump, and cooling system.
Engine Management:
Fuel injection systems (e.g., Bosch L-Jetronic, CIS), ignition systems (distributor, ignition coils, spark plugs), and emissions control systems specific to the Alfetta range.
Transmission Manual:
Service and repair of the transaxle system (gearbox and differential housed at the rear), including clutch operation, gear selection mechanisms, and internal component overhaul.
Transmission Automatic:
Information on automatic transmission variants if applicable to the covered years, including basic operation and servicing.
Drivetrain:
Focus on the rear-wheel drive transaxle layout, driveshafts, universal joints, and differential servicing.
Suspension:
Front and rear suspension systems (e.g., MacPherson struts front, de Dion rear axle), including shock absorbers, springs, control arms, bushings, and alignment procedures.
Steering:
Steering rack and pinion system, power steering pump and lines (if equipped), steering column, and linkage servicing.
Brakes:
Hydraulic braking system, including master cylinder, brake lines, calipers, brake pads, discs, wheel cylinders, drums, and rear brake balancing (often with a brake proportioning valve).
Electrical System:
Wiring diagrams, fuse box layout, lighting systems, ignition switch, starting motor, charging system (alternator), battery, and accessory circuits.
Body And Chassis:
Body panel removal and installation, door mechanisms, window regulators, body repair techniques, and chassis component identification.
Fuel System:
Fuel tank, fuel lines, fuel pump, fuel filters, and carburetor or fuel injection system servicing.
Cooling System:
Radiator, coolant hoses, thermostat, water pump, and fan servicing.
Procedures Included
Preventative Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, and ignition timing adjustments.
Troubleshooting:
Diagnostic guides for common problems, identifying symptoms, and guiding the technician to the root cause of mechanical and electrical issues.
Engine Rebuild:
Complete step-by-step instructions for engine disassembly, inspection, measuring critical clearances, honing cylinders, replacing bearings, and reassembly.
Transmission Overhaul:
Detailed procedures for the removal, disassembly, component inspection, and reassembly of the Alfetta's transaxle unit.
Brake Service:
Pad and disc replacement, caliper overhaul, brake bleeding, drum brake adjustment, and master cylinder replacement.
Suspension Repair:
Ball joint replacement, bushing replacement, shock absorber and spring replacement, and wheel bearing servicing.
Electrical Diagnosis:
Testing of electrical components, starter motor troubleshooting, alternator testing, and tracing electrical faults using wiring diagrams.
Bodywork Repair:
Guidance on panel fitting, door alignment, and potentially minor rust repair or panel replacement.
Technical Depth
Depth Level:
Comprehensive workshop level, covering everything from routine maintenance to complete engine and transmission overhauls.
Diagnostic Capabilities:
Includes diagnostic procedures for identifying mechanical and electrical faults, with torque specifications and clearance measurements.
Special Tools:
Likely specifies any required special tools or equipment for specific procedures.
📊 Manual Specifications
File Format
Digital Format Availability:
Often available as PDF reprints, though the original product is listed as printed.
Print Quality
Original Print Quality:
Likely typical of period Haynes or factory workshop manuals: clear diagrams and text.
Binding Type
Original Binding:
Perfect bound or saddle-stitched (common for workshop manuals).
Paper Type
Original Paper Type:
Durable paper, often with glossy pages for diagrams.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4, DOHC (Twin Cam), naturally aspirated
Engine Displacement Variants:
1.6L (1570 cc), 1.8L (1779 cc), 2.0L (1962 cc)
Later Engine Variant:
2.5L V6 (Busso V6, 2492 cc) in Alfetta GTV6 models
Performance
Horsepower Range:
Approximately 108 hp (1.6L) to 150 hp (2.0L Twin Cam) and 158 hp (2.5L V6)
Torque Range:
Varies by engine size, e.g., ~105 lb-ft (2.0L Twin Cam)
Fuel System
Fuel Delivery:
Carbureted (Weber or Dell'Orto) or Bosch L-Jetronic fuel injection depending on year and market.
Recommended Fuel:
Unleaded gasoline (Octane rating appropriate for the engine, e.g., 95 RON)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual transaxle
Optional
Optional Transmission Type:
3-speed automatic (less common)
Features
Transaxle Design:
Integrated gearbox and differential unit located at the rear axle for optimized weight distribution.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2,510 mm (98.8 inches)
Length Sedan:
Approx. 4,360 mm (171.7 inches)
Width:
Approx. 1,690 mm (66.5 inches)
Height:
Approx. 1,400 mm (55.1 inches)
Weights
Curb Weight Range:
Approx. 1,100 - 1,300 kg (2,425 - 2,866 lbs) depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited formal crash test data publicly available for this era of vehicle according to modern standards.
Active Features
Braking System:
All-wheel disc brakes with power assistance on most models; potential for a rear brake bias valve.
Passive Features
Seatbelts:
Standard seatbelts, often with inertia reel and lap belts in rear.
💡 Technology Features
Infotainment
Original Infotainment:
Basic AM/FM radio, possibly with cassette player. Analog gauges, mechanical odometer.
Driver Assistance
Driver Assistance Features:
None by modern standards. Focus is on driver engagement and mechanical feedback.
Connectivity
Original Connectivity:
No digital connectivity. Mechanical linkages and electrical signals.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km (3,000-5,000 miles) or 6-12 months, whichever comes first, depending on usage.
Major Service Interval:
Spark plug replacement, timing belt/chain inspection/replacement typically every 40,000-60,000 km (25,000-37,000 miles).
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 20W-50 or 10W-40, check manual for specific viscosity based on climate. (e.g., Castrol GTX Magnatec 10W-40)
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. (e.g., Pentofrost A1)
Transmission Fluid Type:
GL-4 gear oil, e.g., SAE 75W-90 or 80W-90. (e.g., Motul Gear 300 75W-90)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Rust Prone Areas:
Wheel arches, sills, floor pans, door bottoms, and rear crossmembers due to vintage construction and climate.
Engine Specific:
Timing chain tensioner wear, carburetor tuning issues, potential for head gasket leaks in high mileage engines.
Transaxle Specific:
Wear in the shifter linkage, potential for clutch release bearing noise, gearbox synchro wear.
Electrical Common Faults:
Corrosion in connectors, failing grounds, aged wiring insulation, Lucas components (if fitted), alternator issues.
Suspension Wear:
Worn ball joints, control arm bushings, and rear de Dion axle locating links can affect handling.
📚 Vehicle History
Brand Heritage
Alfa Romeo Legacy:
Alfa Romeo's reputation for sporting sedans and coupes with driver-focused engineering and distinctive styling.
Model Evolution
Alfetta Introduction:
Introduced in 1972 as a successor to the Giulia series, featuring a modern chassis and drivetrain layout.
Key Variants:
Alfetta Berlina (sedan), Alfetta GT (coupe), Alfetta GTV (sport coupe), and later the potent Alfetta GTV6.
Production
Production Period:
1972-1987
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Automotive Press Acclaim:
Widely praised by automotive journalists of its time for handling characteristics and engine performance, particularly the V6 models.
Ratings
Performance Reviews:
Often lauded for its balance, grip, and engaging driving experience, positioning it as a driver's car.
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