Volvo 740 GL 740 SE 1982-1988 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Volvo Model: 740 GL / SE Years Covered: 1982, 1983, 1984, 1985, 1986, 1987, 1988 Body Styles Covered: Sedan, Wagon (implied by GL/SE trim and model line) Codes Chassis Codes: 744 (Sedan), 745 (Wagon) 👋 Introduction Market Position Target Audience: Volvo 740 GL/SE owners, DIY mechanics, independent repair shops Value Proposition: Enables owners to perform maintenance and repairs, saving significant costs compared to professional service. Competitive Analysis Comparison To Other Manuals: States it is the same manual used in local service/repair shops and may be the factory manual not found in stores. Key Features Instruction Style: Numbered instructions, detailed substeps, notes, cautions, and warnings for critical information. Illustration Utility: Bold figure numbers to match illustrations with instructions, enlarged insets for detailed part examination. Diagnostic Aid: Combines troubleshooting and electrical service procedures with wiring diagrams. Format Advantage: Digital PDF format allows for printing specific sections, keeping the original clean from grease and dirt. 📋 Manual Details Coverage Areas Primary Focus: Workshop Repair and Service Scope: All Models, Engines, Trim Levels, and Transmission Types Page Count Estimated Page Count: Hundreds of pages (specific count not provided, typical for workshop manuals of this era) Manual Type Type: Professional Workshop/Service/Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Yes (Repair, Overhaul, Diagnosis) Transmission Service: Yes (Repair, Overhaul, Diagnosis for both Manual and Automatic) Brake System: Yes (Diagnosis, Repair, Component Replacement) Electrical System: Yes (Diagnosis, Repair, Component Testing, Wiring Diagrams) Suspension And Steering: Yes (Diagnosis, Repair, Alignment Specifications) Cooling System: Yes (Diagnosis, Repair, Component Replacement) Fuel System And Injection: Yes (Diagnosis, Repair, Component Testing, Fuel Pump, Injectors) Emission Control System: Yes (Components, Diagnosis, Service) HVAC System: Yes (Heater, Air Conditioning Diagnosis and Repair) Engine Control System: Yes (Diagnosis, ECU, Sensors, Actuators) Chassis And Body: Yes (Bodywork, Structural Repair, Panels) Restraint System: Yes (Seatbelts, Airbags - though airbags were less common in early models, seatbelt service is standard) Interior Components: Yes (Trim, Seats, Dashboard) Differential And Drive Axles: Yes (Service, Repair, Lubrication) Procedures Included General Maintenance: Yes (Oil changes, filter replacements, inspections) Troubleshooting: Yes (Diagnostic procedures for common and uncommon issues) Routine Maintenance: Yes (Periodic Lubrication, Tune-ups) Repair Procedures: Yes (Detailed, step-by-step instructions) Disassembly And Assembly: Yes (Comprehensive instructions for component removal and installation) Cleaning And Reinstallation: Yes (Procedures for cleaning parts during service) Electrical Diagnostics: Yes (Combined with wiring diagrams for ease of use) Technical Depth Depth: Comprehensive (From basic maintenance to complex repairs and diagnostics) Illustrations: Yes (Detailed illustrations, drawings, and photos) Diagrams: Yes (Wiring diagrams, component diagrams) Information Quality: Professional, Manufacturer-Written, Complete, Intact, No Missing/Corrupt Parts 📊 Manual Specifications File Format Format: PDF Print Quality: Full Printable Zoom Capability: Yes (Zoom IN/OUT) Searchability: Implied by PDF format, enabling easy searching of text Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for extraction if compressed) Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Family: Volvo B230 (various configurations) Common Engines: 2.3L (2316 cc) SOHC Inline-4 (Naturally Aspirated and Turbocharged) Performance Horsepower Range: Approx. 114-130 hp (NA) to 160-175 hp (Turbocharged models, depending on year and specific variant) Torque Range: Approx. 130-150 lb-ft (NA) to 170-200 lb-ft (Turbocharged models) Fuel System Fuel Delivery: Bosch K-Jetronic (CIS) Mechanical Fuel Injection or Bosch LH-Jetronic Electronic Fuel Injection (EFI), depending on model year and specific engine Fuel Type: Unleaded Gasoline (Octane rating as specified by Volvo) Engine Management Ignition System: Electronic Ignition (Distributor-based or distributorless depending on specific engine variant and year) 🔧 Transmission Standard Manual Transmission: Typically M46 (4-speed manual with Overdrive) or M47 (5-speed manual) Optional Automatic Transmission: Typically AW71 (3-speed automatic) or AW71L (4-speed automatic with overdrive) Features Overdrive: Present on 4-speed manuals (M46) and 4-speed automatics (AW71L) 📐 Dimensions Exterior Length: Approx. 187.0 - 188.6 inches (4750 - 4790 mm), depending on body style Width: Approx. 69.3 inches (1760 mm) Height: Approx. 55.1 - 55.5 inches (1400 - 1410 mm), depending on body style Weights Curb Weight: Approx. 3000 - 3300 lbs (1360 - 1500 kg), depending on model and equipment Gross Vehicle Weight Rating: Typically around 4200 - 4400 lbs (1900 - 2000 kg) 🛡️ Safety Features Ratings Crash Test Performance: Known for robust construction and good safety for its era. Specific NHTSA/IIHS ratings may vary by year, but Volvo was a leader in safety. Active Features ABS: Optional on many models, standard on later or higher trims Passive Features Airbags: Driver-side airbag became more common in later years of this generation; not standard on all early models. Seatbelts: 3-point seatbelts (front and rear), often with pretensioners on front belts. Rollover Protection: Reinforced passenger cage, a hallmark of Volvo design. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette systems,...
Yes (Diagnostic procedures for common and uncommon issues)
Routine Maintenance:
Yes (Periodic Lubrication, Tune-ups)
Repair Procedures:
Yes (Detailed, step-by-step instructions)
Disassembly And Assembly:
Yes (Comprehensive instructions for component removal and installation)
Cleaning And Reinstallation:
Yes (Procedures for cleaning parts during service)
Electrical Diagnostics:
Yes (Combined with wiring diagrams for ease of use)
Technical Depth
Depth:
Comprehensive (From basic maintenance to complex repairs and diagnostics)
Illustrations:
Yes (Detailed illustrations, drawings, and photos)
Diagrams:
Yes (Wiring diagrams, component diagrams)
Information Quality:
Professional, Manufacturer-Written, Complete, Intact, No Missing/Corrupt Parts
📊 Manual Specifications
File Format
Format:
PDF
Print Quality:
Full Printable
Zoom Capability:
Yes (Zoom IN/OUT)
Searchability:
Implied by PDF format, enabling easy searching of text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for extraction if compressed)
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Family:
Volvo B230 (various configurations)
Common Engines:
2.3L (2316 cc) SOHC Inline-4 (Naturally Aspirated and Turbocharged)
Performance
Horsepower Range:
Approx. 114-130 hp (NA) to 160-175 hp (Turbocharged models, depending on year and specific variant)
Torque Range:
Approx. 130-150 lb-ft (NA) to 170-200 lb-ft (Turbocharged models)
Fuel System
Fuel Delivery:
Bosch K-Jetronic (CIS) Mechanical Fuel Injection or Bosch LH-Jetronic Electronic Fuel Injection (EFI), depending on model year and specific engine
Fuel Type:
Unleaded Gasoline (Octane rating as specified by Volvo)
Engine Management
Ignition System:
Electronic Ignition (Distributor-based or distributorless depending on specific engine variant and year)
🔧 Transmission
Standard
Manual Transmission:
Typically M46 (4-speed manual with Overdrive) or M47 (5-speed manual)
Optional
Automatic Transmission:
Typically AW71 (3-speed automatic) or AW71L (4-speed automatic with overdrive)
Features
Overdrive:
Present on 4-speed manuals (M46) and 4-speed automatics (AW71L)
📐 Dimensions
Exterior
Length:
Approx. 187.0 - 188.6 inches (4750 - 4790 mm), depending on body style
Width:
Approx. 69.3 inches (1760 mm)
Height:
Approx. 55.1 - 55.5 inches (1400 - 1410 mm), depending on body style
Weights
Curb Weight:
Approx. 3000 - 3300 lbs (1360 - 1500 kg), depending on model and equipment
Gross Vehicle Weight Rating:
Typically around 4200 - 4400 lbs (1900 - 2000 kg)
🛡️ Safety Features
Ratings
Crash Test Performance:
Known for robust construction and good safety for its era. Specific NHTSA/IIHS ratings may vary by year, but Volvo was a leader in safety.
Active Features
ABS:
Optional on many models, standard on later or higher trims
Passive Features
Airbags:
Driver-side airbag became more common in later years of this generation; not standard on all early models.
Seatbelts:
3-point seatbelts (front and rear), often with pretensioners on front belts.
Rollover Protection:
Reinforced passenger cage, a hallmark of Volvo design.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette systems, often with optional CD players or premium sound systems from brands like Harman Kardon or Alpine.
Climate Control:
Manual or automatic climate control systems were available, depending on trim level.
Driver Assistance
Cruise Control:
Standard on most GL and SE models.
Connectivity
Early Features:
Limited by era; focus was on reliable mechanical and electrical systems rather than advanced digital connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).
Timing Belt Replacement:
Crucial for B230 engines. Interval typically around 60,000 miles (100,000 km) or as specified in the manual. Failure can cause severe engine damage.
Transmission Fluid Change:
Manual: Inspect, change as needed. Automatic: Typically every 30,000-50,000 miles (50,000-80,000 km) or as per manual. Fluid type is critical.
Fluid Specifications
Engine Oil Type:
API SF/SG or higher. Viscosity typically 10W-30 or 10W-40, but consult manual. Synthetic oils are often recommended for longevity.
Coolant Type:
Ethylene glycol based antifreeze. Typically a 50/50 mix with distilled water. Refer to manual for specific Volvo coolant type.
Brake Fluid Type:
DOT 3 or DOT 4, depending on system requirements. Must be changed periodically to maintain performance.
Automatic Transmission Fluid:
Dexron-III or equivalent (refer to manual for exact specification). Using incorrect fluid can damage the transmission.
Known Issues
Common Problems:
Rust (wheel wells, sills), fuel pump relay failure, Mass Air Flow (MAF) sensor issues (on EFI models), vacuum leaks, worn suspension bushings, ignition system components.
Timing Belt Maintenance:
Critical; failure leads to catastrophic engine damage. Regular inspection and replacement are paramount.
📚 Vehicle History
Brand Heritage
Volvo Legacy:
Founded in Sweden, Volvo has a long-standing reputation for safety, durability, and robust engineering.
Model Evolution
700 Series Introduction:
The 700 series was introduced in 1982 as a premium, rear-wheel-drive platform designed to replace older Volvo models and compete in the executive car segment.
740 Positioning:
The 740 was positioned as the more accessible model within the 700 series, offering a balance of comfort, performance, and value, often powered by the reliable B230 'Redblock' engine.
Production
Production Period:
1982-1992 (for the 740 model line, with the specific manual covering 1982-1988)
Manufacturing Locations:
Primarily Sweden, also potentially Belgium and other Volvo plants globally.
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