🏷️ Basic Information Identification Make: Harley-Davidson Model: FL 1200 Model Variant: Electra Glide Year: 1982 Codes Engine Code: Shovelhead V-Twin Chassis Code: FL 👋 Introduction Market Position Positioning: Essential documentation for owners and technicians of the iconic Harley-Davidson FL 1200 Electra Glide (1982 model), a cornerstone of American touring motorcycles. Competitive Analysis Comparative Value: Provides factory-accurate data that generic aftermarket manuals may lack, crucial for maintaining the integrity and value of a classic motorcycle. Key Features Feature 1: Detailed torque specifications for all fasteners. Feature 2: Exploded views of all major assemblies for easier identification of parts and procedures. Feature 3: Troubleshooting guides organized by symptom. Feature 4: Wiring diagrams integrated with component locations. 📋 Manual Details Coverage Areas Primary Coverage: All mechanical and electrical systems Secondary Coverage: Troubleshooting, diagnostics, adjustments Page Count Estimated Page Count: Varies by edition, typically 500-700 pages for full factory service manuals Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: Printed Book (original factory publication) 📖 Manual Coverage Systems Covered Engine: Disassembly, assembly, inspection, repair of 1200cc Shovelhead engine, including top end, bottom end, lubrication system, cooling system (air-cooled). Fuel System: Carburetor (e.g., Keihin butterfly or linkert, depending on specific model evolution), fuel lines, fuel tank, fuel pump operation and troubleshooting. Ignition System: Points ignition, coil, spark plugs, wiring, timing procedures, troubleshooting. Transmission: 4-speed constant mesh gearbox, clutch operation and adjustment, primary drive, final drive chain/belt maintenance. Brakes: Front and rear brake systems (likely drum brakes for this era, possibly early disc brake implementation on front), master cylinder, caliper/wheel cylinder maintenance, bleeding procedures. Electrical System: Charging system (generator/alternator), battery, lighting circuits, starter motor, horn, wiring diagrams, troubleshooting electrical faults. Suspension: Front forks (Gaucho or similar telescopic), rear swingarm, shock absorbers, lubrication, seal replacement, tuning. Frame And Bodywork: Frame inspection, chassis alignment, fender removal/installation, fairing (if applicable), saddlebags, fuel tank mounting, seat assembly. Wheels And Tires: Wheel bearing maintenance, tire inspection and replacement, spoke tensioning (if applicable), wheel balancing. Procedures Included Maintenance: Oil change intervals, filter replacement, lubrication points, spark plug replacement, chain adjustment, battery care. Disassembly Assembly: Step-by-step instructions for removing and reinstalling all major components and sub-assemblies. Repair: Detailed instructions for fixing worn or damaged parts, including machining specifications and tolerances. Troubleshooting: Diagnostic charts and procedures to identify and resolve common problems. Adjustments: Carburetor tuning, ignition timing, clutch and brake lever free play, idle speed adjustments. Technical Depth Depth Level: Comprehensive factory-level detail, suitable for professional mechanics and experienced DIY enthusiasts undertaking major overhauls. 📊 Manual Specifications File Format File Format Description: Original printed manual, often reproduced in high-quality scans for digital distribution (PDF). Print Quality Print Quality: High-resolution scans ensuring clarity of diagrams and text. Binding Type Binding Type: Original: Saddle-stitched or perfect bound; Digital: PDF. Paper Type Paper Type: Durable paper stock suitable for workshop use (for printed versions). ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 45-degree V-twin Displacement: 1200 cc (approximately 74 cubic inches) Bore X Stroke: Typically 3.4375 in x 4.00 in (87.3 mm x 101.6 mm) Compression Ratio: Variable by model variant, commonly around 7.5:1 to 8.0:1 Performance Horsepower Estimate: Approx. 55-60 HP @ 5000 RPM (crankshaft, approximate) Torque Estimate: Approx. 65-70 ft-lbs @ 3200 RPM (crankshaft, approximate) Fuel System Carburetor Type Typical: Keihin Butterfly Carburetor (e.g., CV carburetor variants) or potentially Linkert for earlier models still in service. Fuel Type Recommended: Unleaded gasoline, octane rating as specified by Harley-Davidson service bulletins for the era. Fuel Delivery: Gravity feed from tank to carburetor (if no fuel pump fitted) or via mechanical/electric fuel pump. 🔧 Transmission Standard Transmission Type: 4-speed constant mesh, foot shift, hand clutch Clutch Type: Wet, multi-plate Features Primary Drive: Chain driven, enclosed primary case Final Drive: O-ring chain Transmission Fluid Type: Harley-Davidson recommended gear oil (e.g., 80W-90 or specific proprietary blend). 📐 Dimensions Exterior Length Overall: Varies by specific Electra Glide configuration, typically around 90-95 inches. Wheelbase: Approx. 60-63 inches Weights Dry Weight: Approx. 600-650 lbs (depending on accessories) Gross Vehicle Weight Rating: Typically around 1000 lbs 🛡️ Safety Features Ratings Crash Testing Era: Motorcycle safety standards in 1982 were less stringent than modern automotive standards; focus on structural integrity and component reliability. Active Features Braking System: Dual braking system (front and rear), though specific configurations (disc/drum) vary. Passive Features Lighting: Headlight, taillight, brake light, turn signals, hazard lights (depending on factory fitment). 💡 Technology Features Infotainment Infotainment Systems: Limited to analog instrumentation (speedometer, tachometer, fuel gauge, oil pressure light) and stock radio/audio systems if factory-fitted. Driver Assistance Driver Assistance Features: None typical for this era; focus is on mechanical and electrical systems. Connectivity Connectivity Features: No digital connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 2,500-3,000 miles or 6 months, whichever comes first. Primary Chain Tensioner Check: Regular checks and adjustments are critical, often at oil...