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Daihatsu Charade 1983-1993 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation: Third Generation (G100/G101/G102/G112) Covered Years: 1983-1993 👋 Introduction Market Position Segment: Subcompact Hatchback/Sedan Target Audience: Budget-conscious buyers, first-time car owners, enthusiasts seeking economical and reliable transportation Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Mitsubishi Mirage, Ford Festiva Key Features Engine Options: Fuel-efficient 3-cylinder and 4-cylinder engines, some turbocharged variants available Body Styles: 3-door hatchback, 5-door hatchback, 2-door sedan, 4-door sedan Performance Variant: Charade GTi models offered enhanced performance with turbocharging and sportier tuning 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Pages: 500+ Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing components, lubrication system, cooling system Engine Performance: Fuel injection systems (EFI), carburetion (where applicable), ignition systems, emissions control systems Transmission Manual: Clutch, gearbox overhaul, shifting mechanisms, torque specifications Transmission Automatic: Automatic transmission overhaul, hydraulic control, valve body, torque converter, gear ratios, fluid specifications Drivetrain: Front-wheel drive system, CV joints, drive shafts, differential Suspension: Front and rear suspension systems, shock absorbers, struts, springs, control arms, bushings, alignment specifications Steering: Steering rack, power steering system (if equipped), steering column, tie rods, alignment Brakes: Front and rear brake systems (disc/drum), hydraulic circuits, master cylinder, brake booster, ABS (if equipped), parking brake, bleeding procedures Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams, diagnostic connectors Body And Interior: Body panel removal/installation, doors, windows, seats, trim, HVAC system, body sealing Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, common fault diagnosis Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections and replacement Engine Repairs: Cylinder head gasket replacement, piston ring replacement, bearing replacement, valve stem seal replacement, timing belt/chain service Transmission Repairs: Clutch replacement, seal replacement, transmission fluid and filter changes, internal component repair Brake System Repairs: Brake pad/shoe replacement, rotor/drum replacement, caliper/wheel cylinder overhaul, brake line replacement Electrical Diagnostics: Using multimeters, diagnosing charging system faults, troubleshooting starting issues, repairing wiring harness damage Wheel Alignment: Caster, camber, toe adjustment procedures and specifications HVAC Service: Refrigerant handling (if applicable), blower motor replacement, heater core service Technical Depth Depth: Comprehensive: from basic tune-ups to complete engine and transmission rebuilds, including diagnostic procedures Wiring Diagrams: Detailed electrical schematics for all major systems Torque Specifications: Extensive list of torque values for all critical fasteners Diagnostic Codes: OBD-I trouble codes and diagnostic procedures (for applicable models/systems) 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval Printability: Printable pages for workshop use Print Quality Image Resolution: High-resolution scans for clear diagrams and illustrations Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Common Engine Code: CB series (e.g., CB90, CB100, CB23, CB63, CB70, CB80, CB92) Displacement Range: 847cc to 1.6L (1590cc) Cylinder Count: 3-cylinder, 4-cylinder Engine Configurations: Inline (I3, I4) Performance Horsepower Range: Approx. 45 hp to 110 hp (naturally aspirated to turbocharged GTi) Torque Range: Approx. 65 Nm to 130 Nm Fuel System Injection Systems: Carburetion (single or twin barrel) for base models, Electronic Fuel Injection (EFI) for later or higher trims Fuel Type: Unleaded Gasoline Engine Management Ignition Type: Distributor-based, electronic ignition systems 🔧 Transmission Standard Type: 5-Speed Manual Optional Type: 3-Speed Automatic (less common) Features Drive Layout: Front-Wheel Drive (FWD) Clutch Type: Dry Single Plate Clutch 📐 Dimensions Exterior Length Range: Approx. 3,700 mm - 3,950 mm Width Range: Approx. 1,550 mm - 1,650 mm Height Range: Approx. 1,350 mm - 1,450 mm Weights Curb Weight Range: Approx. 750 kg - 950 kg Wheelbase Range: Approx. 2,300 mm - 2,430 mm Track Width Range: Approx. 1,330 mm - 1,360 mm (Front/Rear) 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available data for this era; focus on mechanical integrity and basic passive safety Active Features Braking System: Front disc brakes, rear drum brakes standard; optional front ventilated discs on GTi Steering System: Rack and pinion, power steering available on some trims Passive Features Seatbelts: Standard front seatbelts; rear seatbelts dependent on trim and market Body Construction: Unibody construction with crumple zones 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, optional cassette player. Limited to analog systems. Climate Control: Manual HVAC (Heating, Ventilation, and Air Conditioning) system, with optional air conditioning. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on higher trim levels or later models. Power Steering: Optional power steering available on select models. Connectivity Connectivity Features: No modern connectivity features such as Bluetooth, USB, or smartphone integration. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 km or 6 months, whichever comes first (refer to manual for specific engine oil...
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Tipo: Car
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SKU: 584303
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Daihatsu Charade 1983-1993 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Generation:
Third Generation (G100/G101/G102/G112)
Covered Years:
1983-1993
👋 Introduction
Market Position
Segment:
Subcompact Hatchback/Sedan
Target Audience:
Budget-conscious buyers, first-time car owners, enthusiasts seeking economical and reliable transportation
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Mitsubishi Mirage, Ford Festiva
Key Features
Engine Options:
Fuel-efficient 3-cylinder and 4-cylinder engines, some turbocharged variants available
Body Styles:
3-door hatchback, 5-door hatchback, 2-door sedan, 4-door sedan
Performance Variant:
Charade GTi models offered enhanced performance with turbocharging and sportier tuning
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Pages:
500+
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing components, lubrication system, cooling system
Engine Performance:
Fuel injection systems (EFI), carburetion (where applicable), ignition systems, emissions control systems
Transmission Manual:
Clutch, gearbox overhaul, shifting mechanisms, torque specifications
Transmission Automatic:
Automatic transmission overhaul, hydraulic control, valve body, torque converter, gear ratios, fluid specifications
Drivetrain:
Front-wheel drive system, CV joints, drive shafts, differential
Suspension:
Front and rear suspension systems, shock absorbers, struts, springs, control arms, bushings, alignment specifications
Steering:
Steering rack, power steering system (if equipped), steering column, tie rods, alignment
Brakes:
Front and rear brake systems (disc/drum), hydraulic circuits, master cylinder, brake booster, ABS (if equipped), parking brake, bleeding procedures
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams, diagnostic connectors
Body And Interior:
Body panel removal/installation, doors, windows, seats, trim, HVAC system, body sealing
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, common fault diagnosis
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections and replacement
Engine Repairs:
Cylinder head gasket replacement, piston ring replacement, bearing replacement, valve stem seal replacement, timing belt/chain service
Transmission Repairs:
Clutch replacement, seal replacement, transmission fluid and filter changes, internal component repair
Brake System Repairs:
Brake pad/shoe replacement, rotor/drum replacement, caliper/wheel cylinder overhaul, brake line replacement
Electrical Diagnostics:
Using multimeters, diagnosing charging system faults, troubleshooting starting issues, repairing wiring harness damage
Wheel Alignment:
Caster, camber, toe adjustment procedures and specifications
HVAC Service:
Refrigerant handling (if applicable), blower motor replacement, heater core service
Technical Depth
Depth:
Comprehensive: from basic tune-ups to complete engine and transmission rebuilds, including diagnostic procedures
Wiring Diagrams:
Detailed electrical schematics for all major systems
Torque Specifications:
Extensive list of torque values for all critical fasteners
Diagnostic Codes:
OBD-I trouble codes and diagnostic procedures (for applicable models/systems)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval
Printability:
Printable pages for workshop use
Print Quality
Image Resolution:
High-resolution scans for clear diagrams and illustrations
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Common Engine Code:
CB series (e.g., CB90, CB100, CB23, CB63, CB70, CB80, CB92)
Displacement Range:
847cc to 1.6L (1590cc)
Cylinder Count:
3-cylinder, 4-cylinder
Engine Configurations:
Inline (I3, I4)
Performance
Horsepower Range:
Approx. 45 hp to 110 hp (naturally aspirated to turbocharged GTi)
Torque Range:
Approx. 65 Nm to 130 Nm
Fuel System
Injection Systems:
Carburetion (single or twin barrel) for base models, Electronic Fuel Injection (EFI) for later or higher trims
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition Type:
Distributor-based, electronic ignition systems
🔧 Transmission
Standard
Type:
5-Speed Manual
Optional
Type:
3-Speed Automatic (less common)
Features
Drive Layout:
Front-Wheel Drive (FWD)
Clutch Type:
Dry Single Plate Clutch
📐 Dimensions
Exterior
Length Range:
Approx. 3,700 mm - 3,950 mm
Width Range:
Approx. 1,550 mm - 1,650 mm
Height Range:
Approx. 1,350 mm - 1,450 mm
Weights
Curb Weight Range:
Approx. 750 kg - 950 kg
Wheelbase Range:
Approx. 2,300 mm - 2,430 mm
Track Width Range:
Approx. 1,330 mm - 1,360 mm (Front/Rear)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available data for this era; focus on mechanical integrity and basic passive safety
Active Features
Braking System:
Front disc brakes, rear drum brakes standard; optional front ventilated discs on GTi
Steering System:
Rack and pinion, power steering available on some trims
Passive Features
Seatbelts:
Standard front seatbelts; rear seatbelts dependent on trim and market
Body Construction:
Unibody construction with crumple zones
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, optional cassette player. Limited to analog systems.
Climate Control:
Manual HVAC (Heating, Ventilation, and Air Conditioning) system, with optional air conditioning.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on higher trim levels or later models.
Power Steering:
Optional power steering available on select models.
Connectivity
Connectivity Features:
No modern connectivity features such as Bluetooth, USB, or smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 km or 6 months, whichever comes first (refer to manual for specific engine oil type).
Air Filter Replacement:
Every 20,000 - 30,000 km or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000 - 40,000 km (depending on plug type and engine).
Timing Belt Replacement:
Crucial service, typically 80,000 - 100,000 km or 5-7 years. Consult manual for specific interval and component replacement (tensioner, water pump).
Fluid Specifications
Engine Oil Type:
API SF or SG grade, SAE 10W-30 or 10W-40 recommended (check manual for exact viscosity).
Coolant Type:
Ethylene glycol based coolant, typically 50/50 mix with distilled water. Consult manual for specific OE specification.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Type:
Manual: GL-4 gear oil (e.g., SAE 75W-90). Automatic: Dexron II or equivalent.
Known Issues
Engine Wear:
Oil consumption and piston ring wear can occur in high-mileage engines. Timing belt failure is catastrophic.
Electrical Reliability:
Older wiring harnesses can degrade, leading to intermittent electrical faults. Alternator and starter motor common wear items.
Corrosion:
Rust and corrosion, particularly in wheel arches, sills, and around the engine bay, are common issues due to age and environmental exposure.
Suspension Wear:
Worn ball joints, tie rod ends, and bushings can lead to noisy suspension and imprecise handling.
Common Repairs
Timing Belt Kit:
Regular replacement with tensioner and idler pulleys is essential to prevent engine damage.
Carburetor Rebuild:
Carburetors can require cleaning and rebuilding due to age and fuel contamination.
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu, a subsidiary of Toyota, specialized in compact and small passenger cars, known for fuel efficiency and affordability.
Model Evolution
Third Gen Launch:
Introduced in 1983 (globally), featuring a completely new platform, more aerodynamic styling, and improved technology over its predecessor.
Key Updates:
Introduction of 1.0L and 1.3L engines, later adoption of EFI, availability of GTi performance models, expanded body style options (sedan and hatchback).
Production
Production Period:
1983-1993
Manufacturing Locations:
Primarily Japan, with potential assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Fuel Economy Awards:
Often praised for its fuel efficiency in its class, winning consumer awards for economy in various markets.
Ratings
Reliability Ratings:
Generally considered reliable for its time, especially with proper maintenance, due to its simple mechanical design and Toyota influence.
Certifications
Emissions Compliance:
Designed to meet the emissions standards of its respective production years and target markets.
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