1984-1992 Club Car DS Gasoline and Electric Car Illustrated Parts List

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Basic Information Identification Make: Club Car Model: DS Codes Model Code Range: DS (Gasoline and Electric Variants) Introduction Market Position Segment: Golf Cars / Personal Transportation Vehicles Competitive Analysis Competitors:...

Tipo: Other Vehicles

Proveedor:

SKU: 416041

Etiquetas: Club Car DS Gasoline Golf Carts

Variantes de producto

Descripción

Basic Information
Identification
Make:	Club Car
Model:	DS
Codes
Model Code Range:	DS (Gasoline and Electric Variants)

Introduction
Market Position
Segment:	Golf Cars / Personal Transportation Vehicles
Competitive Analysis
Competitors:	E-Z-GO, Yamaha Golf Cars
Key Features
Club Car Ds Appeal:	Known for its robust construction, reliable performance, and comfortable ride, making it a popular choice for golf courses and recreational use during its production era.

Manual Details
Coverage Areas
Applicability:	Club Car DS Gasoline and Electric Golf Cars (1984-1992)
Page Count
Estimated Page Count:	Variable (Parts Lists can be extensive, typically 100+ pages depending on complexity)
Manual Type
Type:	Illustrated Parts List (IPL)
Language
Language:	English
Format
Format:	Downloadable PDF

Manual Coverage
Systems Covered
Chassis And Frame:	Frame components, suspension mounts, body supports.
Body Panels:	Front cowl, rear body, fenders, seat bases, roof supports, trim pieces.
Steering System:	Steering wheel, steering column, tie rods, ball joints, drag links, steering box/rack.
Suspension System:	Leaf springs, shock absorbers, bushings, pivot points.
Braking System:	Brake drums, brake shoes, brake cables, brake pedal assembly, master cylinder (for hydraulic), parking brake mechanism.
Wheels And Tires:	Wheels (rims), tires, valve stems, lug nuts, wheel bearings.
Gasoline Engine Components:	Engine block, cylinder head, pistons, connecting rods, crankshaft, camshaft, valves, timing components, intake manifold, exhaust manifold, carburetor, fuel pump, fuel filter, oil pump, oil filter, cooling fan, starter motor, ignition coil, distributor, spark plugs, air filter assembly.
Electric Powertrain Components:	Electric motor, controller, solenoids, resistors, battery cables, battery trays, charger receptacle, forward/reverse selector switch, accelerator pedal/microswitch.
Transmission And Drive:	Drive clutch, driven clutch, drive belt, primary and secondary sprockets, drive chain, differential housing (if applicable), axle shafts.
Electrical System:	Wiring harness, lights (headlights, taillights, brake lights), battery, fuses, switches (ignition, lights), voltage regulator (if applicable).
Seating And Upholstery:	Seat cushions, seat backs, vinyl covers, attachment hardware.
Procedures Included
Parts Identification:	Visual identification of all components with corresponding part numbers and descriptions.
Assembly Overview:	Illustrations showing how various sub-assemblies fit together.
Technical Depth
Depth:	Detailed exploded views of every system and component, enabling precise part identification for replacement and repair.

Manual Specifications
File Format
Format:	PDF
Print Quality
Quality:	High-resolution images and text for clear viewing and printing.
Binding Type
Binding:	N/A (Digital Download)
Paper Type
Paper:	N/A (Digital Download)

Engine Specifications
Primary Engine
Gasoline Engine Type:	Typically a small displacement, 2-cylinder, air-cooled industrial gasoline engine (e.g., industrial utility engines).
Electric Powertrain Type:	Series or Shunt wound DC electric motor (details vary by specific model year and configuration).
Performance
Gasoline Engine Displacement:	Estimated 200cc to 350cc range (common for industrial engines of the era).
Fuel System
Gasoline Fuel Delivery:	Carbureted, with a mechanical fuel pump.

Transmission
Standard
Type:	Continuously Variable Transmission (CVT) system using a drive clutch and driven clutch connected by a drive belt.
Optional
Features:	No traditional multi-speed transmission; CVT provides infinite gear ratios for smooth acceleration and hill climbing.
Features
Drive Mechanism:	Shaft drive to the rear axle assembly.

Dimensions
Exterior
Typical Length:	Approx. 90-100 inches (varies slightly by configuration).
Typical Width:	Approx. 45-50 inches.
Typical Height:	Approx. 45-50 inches (to top of seat, without roof/windshield).
Weights
Curb Weight Gasoline:	Approx. 400-500 lbs (varies).
Curb Weight Electric:	Approx. 550-700 lbs (due to battery weight).
Wheelbase:	Approx. 65-70 inches.

Safety Features
Ratings
Safety Standards:	Designed to meet golf car industry safety standards of the era. Lacks modern automotive safety features.
Active Features
Braking System Type:	Mechanical drum brakes on rear axle, with a parking brake lever.
Passive Features
Occupant Protection:	Basic frame structure, seat belts may be optional or dealer-installed.

Technology Features
Infotainment
Features:	Basic, typically no integrated infotainment systems. May have provision for a simple AM/FM radio installation.
Driver Assistance
Features:	No advanced driver assistance systems. Basic lighting, horn, and braking are standard.
Connectivity
Features:	N/A

Maintenance
Service Intervals
Gasoline Engine Oil Change:	Typically every 50-100 operating hours or annually, depending on usage and manufacturer recommendations within the period.
Gasoline Engine Air Filter:	Inspect regularly, replace as needed (e.g., every 100-200 operating hours).
Gasoline Engine Spark Plugs:	Replace as recommended, typically annually or every 500 hours.
Gasoline Engine Fuel Filter:	Replace as needed, often recommended annually.
Electric System Battery Maintenance:	Regular cleaning of terminals, checking water levels in flooded lead-acid batteries (if applicable), ensuring secure connections.
Drive Belt:	Inspect for wear and damage regularly, replace as per wear indicators or manufacturer recommendation (typically every 2-3 years or based on hours).
Fluid Specifications
Gasoline Engine Oil Type:	SAE 10W-30 or 10W-40 API SG or higher, often specified by the engine manufacturer (e.g., Honda GX series engines used in some models).
Gasoline Engine Oil Capacity:	Typically around 1.0 - 1.5 quarts (refer to specific engine manual or IPL).
Gasoline Transmission Fluid:	Gear oil for the differential/transaxle, typically SAE 90W or 80W-90 GL-5.
Electric Brake Fluid:	DOT 3 or DOT 4 brake fluid (if hydraulic brakes are present, which is less common on early models; often mechanical parking brake only).
Known Issues
Gasoline Engine Carburetor Cleaning:	Carburetors can become gummed up with infrequent use or stale fuel, requiring cleaning or rebuilding.
Electric Controller Failure:	Age and environmental factors can lead to controller failure, especially in older electric models.
Drive Belt Wear:	The drive belt is a wear item and can degrade over time, leading to slippage or breakage.
Battery Degradation:	Lead-acid batteries have a finite lifespan and require regular maintenance to maximize longevity.
Suspension Bushings:	Rubber bushings in the suspension can wear out, leading to rattles and poor handling.

Vehicle History
Brand Heritage
Club Car Legacy:	Club Car has been a prominent manufacturer of golf cars since the mid-1950s, known for innovation and durability.
Model Evolution
Ds Platform:	The DS model, introduced in 1980, represented a significant upgrade in golf car design, offering improved ergonomics and styling over previous models. The 1984-1992 period covers a key phase of its development, bridging early mechanical designs with later incremental improvements.
Production
Manufacturing Location:	Typically Augusta, Georgia, USA.

Awards & Recognition
Recognitions
Industry Acclaim:	While specific awards for this model year range are not prominently documented, the Club Car DS platform itself has consistently been recognized for its reliability and value in the golf car market over decades of production.