Jeep Comanche 1984-1996 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Comanche Model Code: MJ Body Style: Pickup Truck Generation Generation Designation: First Generation (MJ) Codes Vin Prefix: 1J4 👋 Introduction Market Position Segment: Compact Pickup Truck Brand Association: Known for off-road capability and Jeep's robust heritage, adapted into a utilitarian pickup. Competitive Analysis Competitors: Ford Ranger, Chevrolet S-10, Toyota Hilux/Tacoma, Nissan Hardbody. Unique Selling Points: Available with Command-Trac or Selec-Trac 4x4 systems, unibody construction with a separate truck bed (similar to the XJ Cherokee), robust powertrain options. Key Features Platform Sharing: Shares platform and many components with the highly successful XJ Cherokee, offering a unique combination of SUV-like comfort and truck utility. Powertrain Options: Offered with both gasoline and diesel engine options, various transmission and 4x4 configurations. 📋 Manual Details Coverage Areas Covered Years: 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 Covered Trims: Base, Sport, Pioneer, Chief, Laredo, Comanche Sport, Eliminator Page Count Estimated Pages: Approximately 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine diagnostics, manual transmission, automatic transmission, transfer case, drive axles, differentials. Chassis: Suspension (front and rear), steering system, braking system (front and rear), wheels and tires, frame and body mounting. Electrical: Lighting system, instrument cluster, power accessories, charging system, starting system, ignition system, infotainment system, wiring diagrams, diagnostic procedures for electrical faults. Body And Interior: Body panels, doors, windows, seats, interior trim, HVAC system, body repair, corrosion protection. Procedures Included Maintenance: Routine maintenance, fluid checks and changes, filter replacements, lubrication, tune-up procedures. Repair: Component removal and installation, rebuilding procedures for major assemblies (engine, transmission, axles), suspension and brake component replacement. Diagnostics: Troubleshooting guides for common and intermittent faults, diagnostic trouble codes (DTCs) interpretation (where applicable for the era), electrical system troubleshooting flowcharts. Specifications: Torque specifications, alignment specifications, electrical component data, fluid capacities and types, engine data (bore, stroke, compression ratio). Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls. Includes detailed diagrams, exploded views, and step-by-step instructions for professional-level repairs. 📊 Manual Specifications File Format Quality: High-resolution scans, searchable text where OCR is applied, clear and legible diagrams. Print Quality Print Readability: Designed for clear printing on standard printers, ensuring readability of text and diagrams. Binding Type Binding: Digital (PDF) - No physical binding Paper Type Paper Type: Digital (PDF) - Not applicable ⚙️ Engine Specifications Primary Engine Engine 1 Name: 2.5L AMC I4 (150 cu in) Engine 1 Horsepower: Approx. 115-125 hp Engine 1 Torque: Approx. 140-150 lb-ft Engine 2 Name: 4.0L AMC I6 (242 cu in) 'High Output' Engine 2 Horsepower: Approx. 170-190 hp Engine 2 Torque: Approx. 220-240 lb-ft Engine 3 Name: 2.1L Renault/Jeep Turbodiesel (129 cu in) Engine 3 Horsepower: Approx. 85 hp Engine 3 Torque: Approx. 160 lb-ft Performance Fuel Type: Unleaded gasoline (91 octane recommended for 4.0L), Diesel fuel for turbodiesel variant. Fuel System Injection Type: Multi-point Fuel Injection (MPFI) for gasoline engines. 🔧 Transmission Standard Transmission 1: 4-speed automatic (e.g., AW4) Optional Transmission 2: 5-speed manual (e.g., AX-5, AX-15) Features Transfer Case Options: Command-Trac (2WD/4WD Part-Time) or Selec-Trac (2WD/4WD Full-Time with 2WD option). Drive Configuration: RWD or 4WD 📐 Dimensions Exterior Wheelbase Short Bed: 113.0 inches Wheelbase Long Bed: 125.0 inches Bed Length Short: 6 feet Bed Length Long: 7 feet Weights Curb Weight Approx: 3,000 - 3,800 lbs (depending on configuration) Payload Capacity Approx: 1,000 - 1,500 lbs Towing Capacity Approx: Up to 5,000 lbs 🛡️ Safety Features Ratings NHTSA Ratings: NHTSA ratings vary by year and specific test; generally considered to have adequate protection for its era. No specific rollover ratings typically available for this model. Active Features Braking System: Front disc brakes, rear drum brakes. Optional rear disc brakes on some models. ABS: Available on select later models, often only on rear wheels initially, later on all four. Passive Features Airbags: Driver-side airbag standard from 1994 onwards. Passenger airbag not available. Seat Belts: 3-point front seat belts, 2-point lap belts for rear passengers (if equipped). 💡 Technology Features Infotainment Audio System: Factory AM/FM radio, optional cassette player, optional CD player (late models). Speaker configurations varied by trim. Driver Assistance Cruise Control: Optional on most trims. Connectivity Interior Features: Manual window cranks, manual door locks standard. Power windows/locks available on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles or 3 months, whichever comes first. Tune Up Interval: Every 30,000 miles (spark plugs, filters). Transmission Fluid Change: Every 30,000 - 60,000 miles, depending on driving conditions. Fluid Specifications Engine Oil Type: API SG or higher. SAE 10W-30 recommended for most conditions (check manual for specific temperature ranges). Coolant Type: Chrysler/Mopar Antifreeze/Coolant (Green) or equivalent ethylene glycol-based coolant. Transmission Fluid Type...
Known for off-road capability and Jeep's robust heritage, adapted into a utilitarian pickup.
Competitive Analysis
Competitors:
Ford Ranger, Chevrolet S-10, Toyota Hilux/Tacoma, Nissan Hardbody.
Unique Selling Points:
Available with Command-Trac or Selec-Trac 4x4 systems, unibody construction with a separate truck bed (similar to the XJ Cherokee), robust powertrain options.
Key Features
Platform Sharing:
Shares platform and many components with the highly successful XJ Cherokee, offering a unique combination of SUV-like comfort and truck utility.
Powertrain Options:
Offered with both gasoline and diesel engine options, various transmission and 4x4 configurations.
Component removal and installation, rebuilding procedures for major assemblies (engine, transmission, axles), suspension and brake component replacement.
Diagnostics:
Troubleshooting guides for common and intermittent faults, diagnostic trouble codes (DTCs) interpretation (where applicable for the era), electrical system troubleshooting flowcharts.
Specifications:
Torque specifications, alignment specifications, electrical component data, fluid capacities and types, engine data (bore, stroke, compression ratio).
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls. Includes detailed diagrams, exploded views, and step-by-step instructions for professional-level repairs.
📊 Manual Specifications
File Format
Quality:
High-resolution scans, searchable text where OCR is applied, clear and legible diagrams.
Print Quality
Print Readability:
Designed for clear printing on standard printers, ensuring readability of text and diagrams.
Binding Type
Binding:
Digital (PDF) - No physical binding
Paper Type
Paper Type:
Digital (PDF) - Not applicable
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
2.5L AMC I4 (150 cu in)
Engine 1 Horsepower:
Approx. 115-125 hp
Engine 1 Torque:
Approx. 140-150 lb-ft
Engine 2 Name:
4.0L AMC I6 (242 cu in) 'High Output'
Engine 2 Horsepower:
Approx. 170-190 hp
Engine 2 Torque:
Approx. 220-240 lb-ft
Engine 3 Name:
2.1L Renault/Jeep Turbodiesel (129 cu in)
Engine 3 Horsepower:
Approx. 85 hp
Engine 3 Torque:
Approx. 160 lb-ft
Performance
Fuel Type:
Unleaded gasoline (91 octane recommended for 4.0L), Diesel fuel for turbodiesel variant.
Fuel System
Injection Type:
Multi-point Fuel Injection (MPFI) for gasoline engines.
🔧 Transmission
Standard
Transmission 1:
4-speed automatic (e.g., AW4)
Optional
Transmission 2:
5-speed manual (e.g., AX-5, AX-15)
Features
Transfer Case Options:
Command-Trac (2WD/4WD Part-Time) or Selec-Trac (2WD/4WD Full-Time with 2WD option).
Drive Configuration:
RWD or 4WD
📐 Dimensions
Exterior
Wheelbase Short Bed:
113.0 inches
Wheelbase Long Bed:
125.0 inches
Bed Length Short:
6 feet
Bed Length Long:
7 feet
Weights
Curb Weight Approx:
3,000 - 3,800 lbs (depending on configuration)
Payload Capacity Approx:
1,000 - 1,500 lbs
Towing Capacity Approx:
Up to 5,000 lbs
🛡️ Safety Features
Ratings
NHTSA Ratings:
NHTSA ratings vary by year and specific test; generally considered to have adequate protection for its era. No specific rollover ratings typically available for this model.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Optional rear disc brakes on some models.
ABS:
Available on select later models, often only on rear wheels initially, later on all four.
Passive Features
Airbags:
Driver-side airbag standard from 1994 onwards. Passenger airbag not available.
Seat Belts:
3-point front seat belts, 2-point lap belts for rear passengers (if equipped).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio, optional cassette player, optional CD player (late models). Speaker configurations varied by trim.
Driver Assistance
Cruise Control:
Optional on most trims.
Connectivity
Interior Features:
Manual window cranks, manual door locks standard. Power windows/locks available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months, whichever comes first.
Tune Up Interval:
Every 30,000 miles (spark plugs, filters).
Transmission Fluid Change:
Every 30,000 - 60,000 miles, depending on driving conditions.
Fluid Specifications
Engine Oil Type:
API SG or higher. SAE 10W-30 recommended for most conditions (check manual for specific temperature ranges).
Coolant Type:
Chrysler/Mopar Antifreeze/Coolant (Green) or equivalent ethylene glycol-based coolant.
Transmission Fluid Type Auto:
ATF+3 (Mopar) or equivalent Dexron-III/Mercon compatible fluid.
Solenoid failures, torque converter issues, input shaft seal leaks.
Transfer Case:
Chain stretch in Selec-Trac, worn U-joints in 4WD systems.
Suspension Steering:
Worn ball joints, track bar bushings, tie rod ends due to off-road use or age.
Rust:
Common rust areas include rocker panels, floor pans, and bed crossmembers.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Builds upon Jeep's reputation for ruggedness and off-road prowess.
Model Evolution
Introduction Year:
1986
Major Updates:
Minor styling updates and powertrain revisions throughout its production run. The 4.0L inline-six became a dominant engine option. Introduction of standard driver airbag in 1994.
Production
Production Period:
1986 - 1992 (primary production) / 1993 - 1996 (facelifted/extended models as per manual coverage)
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
While specific awards for the Comanche are rare, its shared platform with the XJ Cherokee garnered significant acclaim for off-road capability and everyday usability.
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