🏷️ Basic Information Identification Make: Honda Model: Fourtrax 200SX Model Designation: TRX200SX Production Years: 1986-1988 Codes Atv Class: Utility ATV 👋 Introduction Market Position Target Audience: Owners and technicians performing maintenance and repairs on 1986-1988 Honda Fourtrax 200SX (TRX200SX) Value Proposition Key Benefit: Provides comprehensive, dealer-level repair information for DIY maintenance and cost savings Content Style Illustration Detail: Hundreds of original photographs and illustrations from complete disassembly 📋 Manual Details Coverage Manual Type: Official Full Workshop Service and Repair Manual Coverage Areas: General Information, Lubrication, Maintenance, Fuel System, Engine Removal/Installation, Cylinder Head/Valves, Cylinder/Piston, Clutch/Gearshift Linkage, Recoil Starter/Alternator/Starter Clutch, Crankcase/Transmission/Crankshaft, Front Wheel/Suspension/Steering, Brakes, Rear Wheel/Suspension, Fenders/Exhaust Muffler, Ignition System, Battery/Charging System, Starter System, Lights/Switches, Troubleshooting, Index Format File Format: PDF Language: English Delivery Method: Instant Download Product Enhancements Digital Format Benefit: Instant download and printable pages offer immediate access and on-the-job convenience. Content Quality Manual Origin: Official Factory Service Manual (FSM) 📖 Manual Coverage Systems Systems Covered: Engine, Fuel System, Lubrication, Ignition System, Charging System, Starter System, Clutch, Transmission, Drivetrain, Suspension (Front & Rear), Steering, Brakes, Electrical System (Lights & Switches), Bodywork (Fenders & Exhaust) Procedures Procedures Included: Routine Maintenance, Tune-Ups, Repair, Overhaul, Disassembly, Assembly, Troubleshooting, Component Replacement, Adjustments, Specifications Depth Technical Depth: Comprehensive (Dealer Level) Specific Procedures Carburetor Overhaul: Detailed steps for carburetor disassembly, cleaning, inspection, and reassembly, including idle speed and mixture adjustments. Engine Rebuild: Covers engine removal and installation, cylinder head, valve, piston, crankshaft, and transmission assembly/disassembly. Suspension Adjustment: Procedures for front fork oil changes, seal replacement, and rear shock adjustments (if applicable). Electrical Diagnostics: Troubleshooting guides for no-spark conditions, charging system failures, lighting issues, and switch malfunctions. Ignition Timing Adjustment: Procedures for checking and potentially adjusting ignition timing. Drivetrain Maintenance: Instructions for driveshaft, U-joints, and final drive maintenance. Clutch Adjustment: Procedures for adjusting the semi-automatic clutch and checking its condition. Technical Information Schematics Diagrams: Includes wiring diagrams and component schematics for electrical systems. Troubleshooting Troubleshooting Approach: Systematic troubleshooting guides for common operational problems, including 'no start,' 'poor performance,' and 'electrical faults'. 📊 Manual Specifications File Properties Total Pages: 211 Printability: Printable without restriction Software Requirements PDF Reader Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, OHV (Overhead Valve) Displacement: Approximately 192cc (exact cc often listed within manual) Performance Cooling System: Air-cooled Bore X Stroke: Specific bore and stroke dimensions for piston and cylinder will be listed for precise engine specifications. Compression Ratio: Specified compression ratio for the engine will be detailed for performance verification. Fuel System Carburetor: Details on specific carburetor model and jetting (e.g., Keihin CV type, pilot jet, main jet, mixture screw adjustment) Fuel Type Recommendation: Unleaded gasoline (typically 87 octane or higher, manual will confirm) Lubrication Oil Type Specification: Manual will specify recommended engine oil viscosity and API classification (e.g., SAE 10W-30, API SG or higher) Starting System Starting Method: Recoil starter (kick start) and potentially electric start depending on exact sub-model 🔧 Transmission Gearbox Transmission Type: Semi-automatic (e.g., 5-speed with automatic clutch) Drivetrain Drive Type: Shaft drive Fluid Requirements Transmission Oil Type: Manual will specify appropriate gear oil or transmission fluid type and capacity 📐 Dimensions Weights Dry Weight: Approximately 340-360 lbs (specific weight varies by exact configuration) Fuel Capacity: Approximately 2.6 gallons (including reserve) 🛡️ Safety Features Active Features Braking System: Drum brakes (front and rear), specifications for adjustment and replacement 💡 Technology Features Electrical Components Ignition System Type: CDI (Capacitor Discharge Ignition) with details on timing and components (stator, coil, ignition control module). Charging System Components: Alternator (stator with lighting coils and charging coils), rectifier/regulator. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 1000 km or 6 months, but manual will provide precise recommendations based on usage. Air Filter Cleaning Interval: Recommended cleaning/replacement at specific intervals or based on operating conditions (e.g., dusty environments). Brake Adjustment Interval: Recommended intervals for checking and adjusting brake shoes/drums. Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 brake fluid (manual will specify) Engine Oil Capacity: Specific oil capacity for engine oil changes and filter replacement will be provided. Known Issues Common Troubleshooting Areas: Carburetor issues (cleaning, jetting), ignition system problems (spark plug, coil), recoil starter wear, and potential electrical switch failures are common areas addressed. Recoil Starter Maintenance: Guidance on inspection, maintenance, and repair of the recoil starter mechanism. Technical Data Valve Clearance Specification: Specific intake and exhaust valve clearance values for cold engine conditions will be detailed in the manual. Spark Plug Recommendation: Specific spark plug model and gap (e.g., NGK CR7HSA, 0.6-0.7 mm) will be provided. Torque Specifications: Crucial torque values for cylinder head bolts, crankshaft nuts, wheel nuts, etc., will be listed. Tire Pressure Recommendation: Specific recommended tire pressures for front and rear tires will be included. 📚 Vehicle History Brand Heritage Honda Atv Legacy: Honda has a long-standing reputation for reliable and well-engineered...